Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids

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PRATAMA, Bagus Putra ;WIDHIYANURROCHMANSYACH, Reynolds ;WIJAYANTI, Widya ;SENTANUHADY, Jayan .
Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids. 
Articles in Press, [S.l.], v. 0, n.0, p. , may 2026. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/sl/article/sustainable-efficiency-enhancement-of-a-50-kw-pem-fuel-cell-by-thermodynamic-analysis-of-an-integrated-organic-rankine-cycle-system-with-low-global-warming-potential-working-fluids/>. Date accessed: 14 sep. 2026. 
doi:http://dx.doi.org/10.5545/sv-jme.2026.1641.
Pratama, B., Widhiyanurrochmansyach, R., Wijayanti, W., & Sentanuhady, J.
(0).
Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids.
Articles in Press, 0(0), .
doi:http://dx.doi.org/10.5545/sv-jme.2026.1641
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	author = {Bagus Putra  Pratama and Reynolds  Widhiyanurrochmansyach and Widya  Wijayanti and Jayan  Sentanuhady},
	title = {Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	keywords = {proton exchange membrane fuel cell; organic rankine cycle; low-global warming potential working fluid; waste-heat recovery; },
	abstract = {Proton exchange membrane fuel cells (PEMFCs) offer high-efficiency, zero-emission electricity, yet 45 % to 60 % of their input chemical energy is lost as low-grade waste heat. In response to this problem, this study presents a thermodynamic analysis of a 50 kW PEMFC thermally integrated with a sub-critical organic rankine cycle (ORC) to convert this waste heat into additional power. Using a high-fidelity model validated with errors below 5 %, this study compares low-global warming potential (GWP) working fluids (R1233zd(E), R1234yf, R1234ze(Z)) against the legacy R245fa under a practical fixed-state-point control strategy. The results demonstrate up to 3 % increase in total electrical efficiency, driven by the successful conversion of the PEMFC’s low-grade waste heat into additional net power output by the ORC bottoming cycle. The main novelty of this research lies in the first comprehensive demonstration that a 3 % system efficiency enhancement can be sustainably achieved by integrating low-GWP working fluids and a practical fixed-state-point control strategy to ensure stable operation. The analysis confirms that the thermodynamically limited 10 % ORC thermal efficiency can be realized without compromising energy recovery potential, proving that the pursuit of sustainability is compatible with enhanced system performance. R1234yf is identified as the superior low-GWP fluid for high-load operations, while R1233zd(E) proves optimal for low-load conditions, validating a robust pathway for designing next-generation, eco-friendly fuel cell systems.},
	issn = {0039-2480},	pages = {},	doi = {10.5545/sv-jme.2026.1641},
	url = {https://www.sv-jme.eu/sl/article/sustainable-efficiency-enhancement-of-a-50-kw-pem-fuel-cell-by-thermodynamic-analysis-of-an-integrated-organic-rankine-cycle-system-with-low-global-warming-potential-working-fluids/}
}
Pratama, B.,Widhiyanurrochmansyach, R.,Wijayanti, W.,Sentanuhady, J.
0 May 0. Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids. Articles in Press. [Online] 0:0
%A Pratama, Bagus Putra 
%A Widhiyanurrochmansyach, Reynolds 
%A Wijayanti, Widya 
%A Sentanuhady, Jayan 
%D 0
%T Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids
%B 0
%9 proton exchange membrane fuel cell; organic rankine cycle; low-global warming potential working fluid; waste-heat recovery; 
%! Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids
%K proton exchange membrane fuel cell; organic rankine cycle; low-global warming potential working fluid; waste-heat recovery; 
%X Proton exchange membrane fuel cells (PEMFCs) offer high-efficiency, zero-emission electricity, yet 45 % to 60 % of their input chemical energy is lost as low-grade waste heat. In response to this problem, this study presents a thermodynamic analysis of a 50 kW PEMFC thermally integrated with a sub-critical organic rankine cycle (ORC) to convert this waste heat into additional power. Using a high-fidelity model validated with errors below 5 %, this study compares low-global warming potential (GWP) working fluids (R1233zd(E), R1234yf, R1234ze(Z)) against the legacy R245fa under a practical fixed-state-point control strategy. The results demonstrate up to 3 % increase in total electrical efficiency, driven by the successful conversion of the PEMFC’s low-grade waste heat into additional net power output by the ORC bottoming cycle. The main novelty of this research lies in the first comprehensive demonstration that a 3 % system efficiency enhancement can be sustainably achieved by integrating low-GWP working fluids and a practical fixed-state-point control strategy to ensure stable operation. The analysis confirms that the thermodynamically limited 10 % ORC thermal efficiency can be realized without compromising energy recovery potential, proving that the pursuit of sustainability is compatible with enhanced system performance. R1234yf is identified as the superior low-GWP fluid for high-load operations, while R1233zd(E) proves optimal for low-load conditions, validating a robust pathway for designing next-generation, eco-friendly fuel cell systems.
%U https://www.sv-jme.eu/sl/article/sustainable-efficiency-enhancement-of-a-50-kw-pem-fuel-cell-by-thermodynamic-analysis-of-an-integrated-organic-rankine-cycle-system-with-low-global-warming-potential-working-fluids/
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%R 10.5545/sv-jme.2026.1641
%& 
%P 1
%J Articles in Press
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%N 0
%@ 0039-2480
%8 2026-05-21
%7 2026-05-21
Pratama, Bagus Putra, Reynolds  Widhiyanurrochmansyach, Widya  Wijayanti, & Jayan  Sentanuhady.
"Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids." Articles in Press [Online], 0.0 (0): . Web.  14 Sep. 2026
TY  - JOUR
AU  - Pratama, Bagus Putra 
AU  - Widhiyanurrochmansyach, Reynolds 
AU  - Wijayanti, Widya 
AU  - Sentanuhady, Jayan 
PY  - 0
TI  - Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids
JF  - Articles in Press
DO  - 10.5545/sv-jme.2026.1641
KW  - proton exchange membrane fuel cell; organic rankine cycle; low-global warming potential working fluid; waste-heat recovery; 
N2  - Proton exchange membrane fuel cells (PEMFCs) offer high-efficiency, zero-emission electricity, yet 45 % to 60 % of their input chemical energy is lost as low-grade waste heat. In response to this problem, this study presents a thermodynamic analysis of a 50 kW PEMFC thermally integrated with a sub-critical organic rankine cycle (ORC) to convert this waste heat into additional power. Using a high-fidelity model validated with errors below 5 %, this study compares low-global warming potential (GWP) working fluids (R1233zd(E), R1234yf, R1234ze(Z)) against the legacy R245fa under a practical fixed-state-point control strategy. The results demonstrate up to 3 % increase in total electrical efficiency, driven by the successful conversion of the PEMFC’s low-grade waste heat into additional net power output by the ORC bottoming cycle. The main novelty of this research lies in the first comprehensive demonstration that a 3 % system efficiency enhancement can be sustainably achieved by integrating low-GWP working fluids and a practical fixed-state-point control strategy to ensure stable operation. The analysis confirms that the thermodynamically limited 10 % ORC thermal efficiency can be realized without compromising energy recovery potential, proving that the pursuit of sustainability is compatible with enhanced system performance. R1234yf is identified as the superior low-GWP fluid for high-load operations, while R1233zd(E) proves optimal for low-load conditions, validating a robust pathway for designing next-generation, eco-friendly fuel cell systems.
UR  - https://www.sv-jme.eu/sl/article/sustainable-efficiency-enhancement-of-a-50-kw-pem-fuel-cell-by-thermodynamic-analysis-of-an-integrated-organic-rankine-cycle-system-with-low-global-warming-potential-working-fluids/
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	author = {Pratama, B., Widhiyanurrochmansyach, R., Wijayanti, W., Sentanuhady, J.},
	title = {Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	doi = {10.5545/sv-jme.2026.1641},
	url = {https://www.sv-jme.eu/sl/article/sustainable-efficiency-enhancement-of-a-50-kw-pem-fuel-cell-by-thermodynamic-analysis-of-an-integrated-organic-rankine-cycle-system-with-low-global-warming-potential-working-fluids/}
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TY  - JOUR
AU  - Pratama, Bagus Putra 
AU  - Widhiyanurrochmansyach, Reynolds 
AU  - Wijayanti, Widya 
AU  - Sentanuhady, Jayan 
PY  - 2026/05/21
TI  - Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids
JF  - Articles in Press; Vol 0, No 0 (0): Articles in Press
DO  - 10.5545/sv-jme.2026.1641
KW  - proton exchange membrane fuel cell, organic rankine cycle, low-global warming potential working fluid, waste-heat recovery, 
N2  - Proton exchange membrane fuel cells (PEMFCs) offer high-efficiency, zero-emission electricity, yet 45 % to 60 % of their input chemical energy is lost as low-grade waste heat. In response to this problem, this study presents a thermodynamic analysis of a 50 kW PEMFC thermally integrated with a sub-critical organic rankine cycle (ORC) to convert this waste heat into additional power. Using a high-fidelity model validated with errors below 5 %, this study compares low-global warming potential (GWP) working fluids (R1233zd(E), R1234yf, R1234ze(Z)) against the legacy R245fa under a practical fixed-state-point control strategy. The results demonstrate up to 3 % increase in total electrical efficiency, driven by the successful conversion of the PEMFC’s low-grade waste heat into additional net power output by the ORC bottoming cycle. The main novelty of this research lies in the first comprehensive demonstration that a 3 % system efficiency enhancement can be sustainably achieved by integrating low-GWP working fluids and a practical fixed-state-point control strategy to ensure stable operation. The analysis confirms that the thermodynamically limited 10 % ORC thermal efficiency can be realized without compromising energy recovery potential, proving that the pursuit of sustainability is compatible with enhanced system performance. R1234yf is identified as the superior low-GWP fluid for high-load operations, while R1233zd(E) proves optimal for low-load conditions, validating a robust pathway for designing next-generation, eco-friendly fuel cell systems.
UR  - https://www.sv-jme.eu/sl/article/sustainable-efficiency-enhancement-of-a-50-kw-pem-fuel-cell-by-thermodynamic-analysis-of-an-integrated-organic-rankine-cycle-system-with-low-global-warming-potential-working-fluids/
Pratama, Bagus Putra, Widhiyanurrochmansyach, Reynolds, Wijayanti, Widya, AND Sentanuhady, Jayan.
"Enhancing PEM Fuel Cell Efficiency with an Integrated Organic Rankine Cycle Using Low-GWP Working Fluids" Articles in Press [Online], Volume 0 Number 0 (21 May 2026)

Avtorji

Inštitucije

  • Department of Mechanical and Industrial Engineering, Universitas Gadjah Mada, Yogyakarta, Indonesia 1
  • Department of Mechanical Engineering, Brawijaya University, Malang, Indonesia 2

Informacije o papirju

Articles in Press

https://doi.org/10.5545/sv-jme.2026.1641

Proton exchange membrane fuel cells (PEMFCs) offer high-efficiency, zero-emission electricity, yet 45 % to 60 % of their input chemical energy is lost as low-grade waste heat. In response to this problem, this study presents a thermodynamic analysis of a 50 kW PEMFC thermally integrated with a sub-critical organic rankine cycle (ORC) to convert this waste heat into additional power. Using a high-fidelity model validated with errors below 5 %, this study compares low-global warming potential (GWP) working fluids (R1233zd(E), R1234yf, R1234ze(Z)) against the legacy R245fa under a practical fixed-state-point control strategy. The results demonstrate up to 3 % increase in total electrical efficiency, driven by the successful conversion of the PEMFC’s low-grade waste heat into additional net power output by the ORC bottoming cycle. The main novelty of this research lies in the first comprehensive demonstration that a 3 % system efficiency enhancement can be sustainably achieved by integrating low-GWP working fluids and a practical fixed-state-point control strategy to ensure stable operation. The analysis confirms that the thermodynamically limited 10 % ORC thermal efficiency can be realized without compromising energy recovery potential, proving that the pursuit of sustainability is compatible with enhanced system performance. R1234yf is identified as the superior low-GWP fluid for high-load operations, while R1233zd(E) proves optimal for low-load conditions, validating a robust pathway for designing next-generation, eco-friendly fuel cell systems.

proton exchange membrane fuel cell; organic rankine cycle; low-global warming potential working fluid; waste-heat recovery;