Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis

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ZHOU, Runze ;CHEN, Hui ;DONG, Liang ;LIU, Houlin ;CHEN, Zeyu ;ZHANG, Yuhang ;CHENG, Zhiming .
Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 68, n.5, p. 325-338, march 2022. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/sl/article/effect-of-vibration-and-noise-measuring-points-distribution-on-the-sensitivity-of-pump-cavitation-diagnosis/>. Date accessed: 12 jul. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2022.59.
Zhou, R., Chen, H., Dong, L., Liu, H., Chen, Z., Zhang, Y., & Cheng, Z.
(2022).
Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis.
Strojniški vestnik - Journal of Mechanical Engineering, 68(5), 325-338.
doi:http://dx.doi.org/10.5545/sv-jme.2022.59
@article{sv-jmesv-jme.2022.59,
	author = {Runze  Zhou and Hui  Chen and Liang  Dong and Houlin  Liu and Zeyu  Chen and Yuhang  Zhang and Zhiming  Cheng},
	title = {Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {68},
	number = {5},
	year = {2022},
	keywords = {Cavitation diagnosis; Centrifugal pump; Vibration and noise; Sensitivity of measuring points; Spectral analysis; },
	abstract = {Cavitation is an essential factor in the deterioration of the hydraulic performance of centrifugal pumps. The study of cavitation fault diagnosis can help avoid or reduce the damage it causes. The vibration and noise analysis method can predict the incipient cavitation more accurately. In order to improve the accuracy of cavitation fault diagnosis, this paper studies the distribution of vibration and noise measuring points for centrifugal pump cavitation diagnosis. The research object is a centrifugal pump with an inducer and splitter blades. Vibration acceleration sensors and hydrophones were used to collect structural vibration and liquid-borne noise signals at different positions of the pump unit. Root-mean-square (RMS) and fast Fourier transform (FFT) methods were used to construct spectrums of vibration and noise signals with different NPSH and compare the sensitivity of different measuring points to the inception and development of cavitation. In addition, the SST k-ω turbulence model and Zwart cavitation model were used to study the cavitation volume distribution in the pump under different cavitation stages. By setting monitoring points at the impeller outlet, the frequency domain signal distribution of pressure pulsation was studied. The results show that the vibration acceleration measuring points at the pump inlet flange and pump axial position, and liquid-borne noise measuring point at the inlet position, are more sensitive to the diagnosis of cavitation fault. Motor current is also the basis for judging the inception of cavitation. Moreover, as the cavitation intensifies, the dominant frequency signal of the pressure pulsation in the pump is partially shifted.},
	issn = {0039-2480},	pages = {325-338},	doi = {10.5545/sv-jme.2022.59},
	url = {https://www.sv-jme.eu/sl/article/effect-of-vibration-and-noise-measuring-points-distribution-on-the-sensitivity-of-pump-cavitation-diagnosis/}
}
Zhou, R.,Chen, H.,Dong, L.,Liu, H.,Chen, Z.,Zhang, Y.,Cheng, Z.
2022 March 68. Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 68:5
%A Zhou, Runze 
%A Chen, Hui 
%A Dong, Liang 
%A Liu, Houlin 
%A Chen, Zeyu 
%A Zhang, Yuhang 
%A Cheng, Zhiming 
%D 2022
%T Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis
%B 2022
%9 Cavitation diagnosis; Centrifugal pump; Vibration and noise; Sensitivity of measuring points; Spectral analysis; 
%! Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis
%K Cavitation diagnosis; Centrifugal pump; Vibration and noise; Sensitivity of measuring points; Spectral analysis; 
%X Cavitation is an essential factor in the deterioration of the hydraulic performance of centrifugal pumps. The study of cavitation fault diagnosis can help avoid or reduce the damage it causes. The vibration and noise analysis method can predict the incipient cavitation more accurately. In order to improve the accuracy of cavitation fault diagnosis, this paper studies the distribution of vibration and noise measuring points for centrifugal pump cavitation diagnosis. The research object is a centrifugal pump with an inducer and splitter blades. Vibration acceleration sensors and hydrophones were used to collect structural vibration and liquid-borne noise signals at different positions of the pump unit. Root-mean-square (RMS) and fast Fourier transform (FFT) methods were used to construct spectrums of vibration and noise signals with different NPSH and compare the sensitivity of different measuring points to the inception and development of cavitation. In addition, the SST k-ω turbulence model and Zwart cavitation model were used to study the cavitation volume distribution in the pump under different cavitation stages. By setting monitoring points at the impeller outlet, the frequency domain signal distribution of pressure pulsation was studied. The results show that the vibration acceleration measuring points at the pump inlet flange and pump axial position, and liquid-borne noise measuring point at the inlet position, are more sensitive to the diagnosis of cavitation fault. Motor current is also the basis for judging the inception of cavitation. Moreover, as the cavitation intensifies, the dominant frequency signal of the pressure pulsation in the pump is partially shifted.
%U https://www.sv-jme.eu/sl/article/effect-of-vibration-and-noise-measuring-points-distribution-on-the-sensitivity-of-pump-cavitation-diagnosis/
%0 Journal Article
%R 10.5545/sv-jme.2022.59
%& 325
%P 14
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 68
%N 5
%@ 0039-2480
%8 2022-03-14
%7 2022-03-14
Zhou, Runze, Hui  Chen, Liang  Dong, Houlin  Liu, Zeyu  Chen, Yuhang  Zhang, & Zhiming  Cheng.
"Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis." Strojniški vestnik - Journal of Mechanical Engineering [Online], 68.5 (2022): 325-338. Web.  12 Jul. 2024
TY  - JOUR
AU  - Zhou, Runze 
AU  - Chen, Hui 
AU  - Dong, Liang 
AU  - Liu, Houlin 
AU  - Chen, Zeyu 
AU  - Zhang, Yuhang 
AU  - Cheng, Zhiming 
PY  - 2022
TI  - Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2022.59
KW  - Cavitation diagnosis; Centrifugal pump; Vibration and noise; Sensitivity of measuring points; Spectral analysis; 
N2  - Cavitation is an essential factor in the deterioration of the hydraulic performance of centrifugal pumps. The study of cavitation fault diagnosis can help avoid or reduce the damage it causes. The vibration and noise analysis method can predict the incipient cavitation more accurately. In order to improve the accuracy of cavitation fault diagnosis, this paper studies the distribution of vibration and noise measuring points for centrifugal pump cavitation diagnosis. The research object is a centrifugal pump with an inducer and splitter blades. Vibration acceleration sensors and hydrophones were used to collect structural vibration and liquid-borne noise signals at different positions of the pump unit. Root-mean-square (RMS) and fast Fourier transform (FFT) methods were used to construct spectrums of vibration and noise signals with different NPSH and compare the sensitivity of different measuring points to the inception and development of cavitation. In addition, the SST k-ω turbulence model and Zwart cavitation model were used to study the cavitation volume distribution in the pump under different cavitation stages. By setting monitoring points at the impeller outlet, the frequency domain signal distribution of pressure pulsation was studied. The results show that the vibration acceleration measuring points at the pump inlet flange and pump axial position, and liquid-borne noise measuring point at the inlet position, are more sensitive to the diagnosis of cavitation fault. Motor current is also the basis for judging the inception of cavitation. Moreover, as the cavitation intensifies, the dominant frequency signal of the pressure pulsation in the pump is partially shifted.
UR  - https://www.sv-jme.eu/sl/article/effect-of-vibration-and-noise-measuring-points-distribution-on-the-sensitivity-of-pump-cavitation-diagnosis/
@article{{sv-jme}{sv-jme.2022.59},
	author = {Zhou, R., Chen, H., Dong, L., Liu, H., Chen, Z., Zhang, Y., Cheng, Z.},
	title = {Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {68},
	number = {5},
	year = {2022},
	doi = {10.5545/sv-jme.2022.59},
	url = {https://www.sv-jme.eu/sl/article/effect-of-vibration-and-noise-measuring-points-distribution-on-the-sensitivity-of-pump-cavitation-diagnosis/}
}
TY  - JOUR
AU  - Zhou, Runze 
AU  - Chen, Hui 
AU  - Dong, Liang 
AU  - Liu, Houlin 
AU  - Chen, Zeyu 
AU  - Zhang, Yuhang 
AU  - Cheng, Zhiming 
PY  - 2022/03/14
TI  - Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 68, No 5 (2022): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2022.59
KW  - Cavitation diagnosis, Centrifugal pump, Vibration and noise, Sensitivity of measuring points, Spectral analysis, 
N2  - Cavitation is an essential factor in the deterioration of the hydraulic performance of centrifugal pumps. The study of cavitation fault diagnosis can help avoid or reduce the damage it causes. The vibration and noise analysis method can predict the incipient cavitation more accurately. In order to improve the accuracy of cavitation fault diagnosis, this paper studies the distribution of vibration and noise measuring points for centrifugal pump cavitation diagnosis. The research object is a centrifugal pump with an inducer and splitter blades. Vibration acceleration sensors and hydrophones were used to collect structural vibration and liquid-borne noise signals at different positions of the pump unit. Root-mean-square (RMS) and fast Fourier transform (FFT) methods were used to construct spectrums of vibration and noise signals with different NPSH and compare the sensitivity of different measuring points to the inception and development of cavitation. In addition, the SST k-ω turbulence model and Zwart cavitation model were used to study the cavitation volume distribution in the pump under different cavitation stages. By setting monitoring points at the impeller outlet, the frequency domain signal distribution of pressure pulsation was studied. The results show that the vibration acceleration measuring points at the pump inlet flange and pump axial position, and liquid-borne noise measuring point at the inlet position, are more sensitive to the diagnosis of cavitation fault. Motor current is also the basis for judging the inception of cavitation. Moreover, as the cavitation intensifies, the dominant frequency signal of the pressure pulsation in the pump is partially shifted.
UR  - https://www.sv-jme.eu/sl/article/effect-of-vibration-and-noise-measuring-points-distribution-on-the-sensitivity-of-pump-cavitation-diagnosis/
Zhou, Runze, Chen, Hui, Dong, Liang, Liu, Houlin, Chen, Zeyu, Zhang, Yuhang, AND Cheng, Zhiming.
"Effect of Vibration and Noise Measuring Points Distribution on the Sensitivity of Pump Cavitation Diagnosis" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 68 Number 5 (14 March 2022)

Avtorji

Inštitucije

  • Research Center of Fluid Machinery Engineering and Technology, Jiangsu University Zhenjiang, 212013, China 1
  • Science and Technology Laboratory on Liquid Rocket Engine, Xi’an, 710100, China; Xi’an Aerospace Propulsion Institute, Xi’an 710100, China 2
  • National Research Center of Pumps, Jiangsu University, Zhenjiang 212013, China 3
  • Research Center of Fluid Machinery Engineering and Technology, Jiangsu University 4

Informacije o papirju

Strojniški vestnik - Journal of Mechanical Engineering 68(2022)5, 325-338
© The Authors 2022. CC BY 4.0 Int.

https://doi.org/10.5545/sv-jme.2022.59

Cavitation is an essential factor in the deterioration of the hydraulic performance of centrifugal pumps. The study of cavitation fault diagnosis can help avoid or reduce the damage it causes. The vibration and noise analysis method can predict the incipient cavitation more accurately. In order to improve the accuracy of cavitation fault diagnosis, this paper studies the distribution of vibration and noise measuring points for centrifugal pump cavitation diagnosis. The research object is a centrifugal pump with an inducer and splitter blades. Vibration acceleration sensors and hydrophones were used to collect structural vibration and liquid-borne noise signals at different positions of the pump unit. Root-mean-square (RMS) and fast Fourier transform (FFT) methods were used to construct spectrums of vibration and noise signals with different NPSH and compare the sensitivity of different measuring points to the inception and development of cavitation. In addition, the SST k-ω turbulence model and Zwart cavitation model were used to study the cavitation volume distribution in the pump under different cavitation stages. By setting monitoring points at the impeller outlet, the frequency domain signal distribution of pressure pulsation was studied. The results show that the vibration acceleration measuring points at the pump inlet flange and pump axial position, and liquid-borne noise measuring point at the inlet position, are more sensitive to the diagnosis of cavitation fault. Motor current is also the basis for judging the inception of cavitation. Moreover, as the cavitation intensifies, the dominant frequency signal of the pressure pulsation in the pump is partially shifted.

Cavitation diagnosis; Centrifugal pump; Vibration and noise; Sensitivity of measuring points; Spectral analysis;