The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces

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Izvoz citacije: ABNT
BAGCI, Eyup ;YÜNCÜOĞLU, Ercüment U..
The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 63, n.11, p. 643-656, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/sl/article/the-effects-of-milling-strategies-on-forces-material-removal-rate-tool-deflection-and-surface-errors-for-rough-machining-of-complex-surfaces/>. Date accessed: 07 mar. 2021. 
doi:http://dx.doi.org/10.5545/sv-jme.2017.4450.
Bagci, E., & Yüncüoğlu, E.
(2017).
The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces.
Strojniški vestnik - Journal of Mechanical Engineering, 63(11), 643-656.
doi:http://dx.doi.org/10.5545/sv-jme.2017.4450
@article{sv-jmesv-jme.2017.4450,
	author = {Eyup  Bagci and Ercüment U. Yüncüoğlu},
	title = {The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {63},
	number = {11},
	year = {2017},
	keywords = {milling; free-form surfaces, MRR, machining errors, cutting strategies},
	abstract = {The high-performance machining of curved surfaces is a highly critical process that is crucial in modern engineering applications. Different methodologies and CAM tools have been developed by manufacturers to improve the efficiency of the sculptured surface milling. The determination of appropriate tool path strategies and milling conditions is crucial in ensuring a high productivity rate, meeting the bettersurface texture values, and lower cutting forces, tool deflection, and surface errors. The objective of this research is to analyse the effect oftool path strategies on dynamic tool deflection, cutting forces, machining time, effective cutter diameter (ECD), cutter/workpiece engagement (CWE) area, instantaneous material removal rate (IMRR), and machining errors in rough machining of a sculptured surface. The B-rep solid modeling-based simulation and the optimization system were developed and integrated with the commercial CAD/CAM software for 3-axis ball-end milling. The experimental results clearly show the influence of the cutter path strategies on machining times and their importance for reducing time needed and, consequently, costs. It was observed that the profiles of deflection, IMRR values, cutting forces, machining errors and ECD values match very well for cutting strategies. Machining strategies employed include various degrees of zig-zag, profiling, and spiral. The conclusion is that the 90° zig-zag strategy provokes the lowest cutting forces, tool deflection, and surface error values. The in-house NC simulation system performed well in determining values and the location of milling form errors on the surface.},
	issn = {0039-2480},	pages = {643-656},	doi = {10.5545/sv-jme.2017.4450},
	url = {https://www.sv-jme.eu/sl/article/the-effects-of-milling-strategies-on-forces-material-removal-rate-tool-deflection-and-surface-errors-for-rough-machining-of-complex-surfaces/}
}
Bagci, E.,Yüncüoğlu, E.
2017 June 63. The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 63:11
%A Bagci, Eyup 
%A Yüncüoğlu, Ercüment U.
%D 2017
%T The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces
%B 2017
%9 milling; free-form surfaces, MRR, machining errors, cutting strategies
%! The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces
%K milling; free-form surfaces, MRR, machining errors, cutting strategies
%X The high-performance machining of curved surfaces is a highly critical process that is crucial in modern engineering applications. Different methodologies and CAM tools have been developed by manufacturers to improve the efficiency of the sculptured surface milling. The determination of appropriate tool path strategies and milling conditions is crucial in ensuring a high productivity rate, meeting the bettersurface texture values, and lower cutting forces, tool deflection, and surface errors. The objective of this research is to analyse the effect oftool path strategies on dynamic tool deflection, cutting forces, machining time, effective cutter diameter (ECD), cutter/workpiece engagement (CWE) area, instantaneous material removal rate (IMRR), and machining errors in rough machining of a sculptured surface. The B-rep solid modeling-based simulation and the optimization system were developed and integrated with the commercial CAD/CAM software for 3-axis ball-end milling. The experimental results clearly show the influence of the cutter path strategies on machining times and their importance for reducing time needed and, consequently, costs. It was observed that the profiles of deflection, IMRR values, cutting forces, machining errors and ECD values match very well for cutting strategies. Machining strategies employed include various degrees of zig-zag, profiling, and spiral. The conclusion is that the 90° zig-zag strategy provokes the lowest cutting forces, tool deflection, and surface error values. The in-house NC simulation system performed well in determining values and the location of milling form errors on the surface.
%U https://www.sv-jme.eu/sl/article/the-effects-of-milling-strategies-on-forces-material-removal-rate-tool-deflection-and-surface-errors-for-rough-machining-of-complex-surfaces/
%0 Journal Article
%R 10.5545/sv-jme.2017.4450
%& 643
%P 14
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 63
%N 11
%@ 0039-2480
%8 2018-06-27
%7 2018-06-27
Bagci, Eyup, & Ercüment U. Yüncüoğlu.
"The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces." Strojniški vestnik - Journal of Mechanical Engineering [Online], 63.11 (2017): 643-656. Web.  07 Mar. 2021
TY  - JOUR
AU  - Bagci, Eyup 
AU  - Yüncüoğlu, Ercüment U.
PY  - 2017
TI  - The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2017.4450
KW  - milling; free-form surfaces, MRR, machining errors, cutting strategies
N2  - The high-performance machining of curved surfaces is a highly critical process that is crucial in modern engineering applications. Different methodologies and CAM tools have been developed by manufacturers to improve the efficiency of the sculptured surface milling. The determination of appropriate tool path strategies and milling conditions is crucial in ensuring a high productivity rate, meeting the bettersurface texture values, and lower cutting forces, tool deflection, and surface errors. The objective of this research is to analyse the effect oftool path strategies on dynamic tool deflection, cutting forces, machining time, effective cutter diameter (ECD), cutter/workpiece engagement (CWE) area, instantaneous material removal rate (IMRR), and machining errors in rough machining of a sculptured surface. The B-rep solid modeling-based simulation and the optimization system were developed and integrated with the commercial CAD/CAM software for 3-axis ball-end milling. The experimental results clearly show the influence of the cutter path strategies on machining times and their importance for reducing time needed and, consequently, costs. It was observed that the profiles of deflection, IMRR values, cutting forces, machining errors and ECD values match very well for cutting strategies. Machining strategies employed include various degrees of zig-zag, profiling, and spiral. The conclusion is that the 90° zig-zag strategy provokes the lowest cutting forces, tool deflection, and surface error values. The in-house NC simulation system performed well in determining values and the location of milling form errors on the surface.
UR  - https://www.sv-jme.eu/sl/article/the-effects-of-milling-strategies-on-forces-material-removal-rate-tool-deflection-and-surface-errors-for-rough-machining-of-complex-surfaces/
@article{{sv-jme}{sv-jme.2017.4450},
	author = {Bagci, E., Yüncüoğlu, E.},
	title = {The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {63},
	number = {11},
	year = {2017},
	doi = {10.5545/sv-jme.2017.4450},
	url = {https://www.sv-jme.eu/sl/article/the-effects-of-milling-strategies-on-forces-material-removal-rate-tool-deflection-and-surface-errors-for-rough-machining-of-complex-surfaces/}
}
TY  - JOUR
AU  - Bagci, Eyup 
AU  - Yüncüoğlu, Ercüment U.
PY  - 2018/06/27
TI  - The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 63, No 11 (2017): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2017.4450
KW  - milling, free-form surfaces, MRR, machining errors, cutting strategies
N2  - The high-performance machining of curved surfaces is a highly critical process that is crucial in modern engineering applications. Different methodologies and CAM tools have been developed by manufacturers to improve the efficiency of the sculptured surface milling. The determination of appropriate tool path strategies and milling conditions is crucial in ensuring a high productivity rate, meeting the bettersurface texture values, and lower cutting forces, tool deflection, and surface errors. The objective of this research is to analyse the effect oftool path strategies on dynamic tool deflection, cutting forces, machining time, effective cutter diameter (ECD), cutter/workpiece engagement (CWE) area, instantaneous material removal rate (IMRR), and machining errors in rough machining of a sculptured surface. The B-rep solid modeling-based simulation and the optimization system were developed and integrated with the commercial CAD/CAM software for 3-axis ball-end milling. The experimental results clearly show the influence of the cutter path strategies on machining times and their importance for reducing time needed and, consequently, costs. It was observed that the profiles of deflection, IMRR values, cutting forces, machining errors and ECD values match very well for cutting strategies. Machining strategies employed include various degrees of zig-zag, profiling, and spiral. The conclusion is that the 90° zig-zag strategy provokes the lowest cutting forces, tool deflection, and surface error values. The in-house NC simulation system performed well in determining values and the location of milling form errors on the surface.
UR  - https://www.sv-jme.eu/sl/article/the-effects-of-milling-strategies-on-forces-material-removal-rate-tool-deflection-and-surface-errors-for-rough-machining-of-complex-surfaces/
Bagci, Eyup, AND Yüncüoğlu, Ercüment.
"The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for Rough Machining of Complex Surfaces" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 63 Number 11 (27 June 2018)

Avtorji

Inštitucije

  • Yıldız Technical University, Naval Architecture and Maritime Faculty, Turkey 1

Informacije o papirju

Strojniški vestnik - Journal of Mechanical Engineering 63(2017)11, 643-656

https://doi.org/10.5545/sv-jme.2017.4450

The high-performance machining of curved surfaces is a highly critical process that is crucial in modern engineering applications. Different methodologies and CAM tools have been developed by manufacturers to improve the efficiency of the sculptured surface milling. The determination of appropriate tool path strategies and milling conditions is crucial in ensuring a high productivity rate, meeting the bettersurface texture values, and lower cutting forces, tool deflection, and surface errors. The objective of this research is to analyse the effect oftool path strategies on dynamic tool deflection, cutting forces, machining time, effective cutter diameter (ECD), cutter/workpiece engagement (CWE) area, instantaneous material removal rate (IMRR), and machining errors in rough machining of a sculptured surface. The B-rep solid modeling-based simulation and the optimization system were developed and integrated with the commercial CAD/CAM software for 3-axis ball-end milling. The experimental results clearly show the influence of the cutter path strategies on machining times and their importance for reducing time needed and, consequently, costs. It was observed that the profiles of deflection, IMRR values, cutting forces, machining errors and ECD values match very well for cutting strategies. Machining strategies employed include various degrees of zig-zag, profiling, and spiral. The conclusion is that the 90° zig-zag strategy provokes the lowest cutting forces, tool deflection, and surface error values. The in-house NC simulation system performed well in determining values and the location of milling form errors on the surface.

milling; free-form surfaces, MRR, machining errors, cutting strategies