3D FE modelling of machining forces during AISI 4140 hard turning

94 Views
58 Downloads
Export citation: ABNT
TZOTZIS, Anastasios ;GARCÍA-HERNÁNDEZ, César ;HUERTAS-TALÓN, José-Luis ;KYRATSIS, Panagiotis .
3D FE modelling of machining forces during AISI 4140 hard turning. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 66, n.7-8, p. 467-478, july 2020. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/3d-fe-modelling-of-machining-forces-during-aisi-4140-hard-turning/>. Date accessed: 06 aug. 2020. 
doi:http://dx.doi.org/10.5545/sv-jme.2020.6784.
Tzotzis, A., García-Hernández, C., Huertas-Talón, J., & Kyratsis, P.
(2020).
3D FE modelling of machining forces during AISI 4140 hard turning.
Strojniški vestnik - Journal of Mechanical Engineering, 66(7-8), 467-478.
doi:http://dx.doi.org/10.5545/sv-jme.2020.6784
@article{sv-jmesv-jme.2020.6784,
	author = {Anastasios  Tzotzis and César  García-Hernández and José-Luis  Huertas-Talón and Panagiotis  Kyratsis},
	title = {3D FE modelling of machining forces during AISI 4140 hard turning},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {66},
	number = {7-8},
	year = {2020},
	keywords = {AISI4140 turning; machining forces; 3D FEM; DEFORM3D; RSM},
	abstract = {Hard turning is one of the most used machining processes in industry. This paper researches critical aspects that influence the machining process of AISI-4140 with an aim to develop a prediction model for the resultant machining force induced during AISI-4140 hard turning, based on finite element (FE) modelling. A total of 27 turning simulation runs were carried out in order to investigate the relationship between three key parameters (cutting speed, feed rate and depth of cut) and their effect on machining force components. The acquired numerical results were compared to experimental ones for verification purposes. Additionally, a mathematical model was established according to statistical methodologies such as the response surface methodology (RSM) and the analysis of variance (ANOVA). The plurality of the simulations yielded results in high conformity with the experimental values of the main machining force and its components, particularly the resultant cutting force agreement exceeded 90% in many tests. Moreover, the verification of the adequacy of the statistical model led to an accuracy of 8.8%.},
	issn = {0039-2480},	pages = {467-478},	doi = {10.5545/sv-jme.2020.6784},
	url = {https://www.sv-jme.eu/article/3d-fe-modelling-of-machining-forces-during-aisi-4140-hard-turning/}
}
Tzotzis, A.,García-Hernández, C.,Huertas-Talón, J.,Kyratsis, P.
2020 July 66. 3D FE modelling of machining forces during AISI 4140 hard turning. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 66:7-8
%A Tzotzis, Anastasios 
%A García-Hernández, César 
%A Huertas-Talón, José-Luis 
%A Kyratsis, Panagiotis 
%D 2020
%T 3D FE modelling of machining forces during AISI 4140 hard turning
%B 2020
%9 AISI4140 turning; machining forces; 3D FEM; DEFORM3D; RSM
%! 3D FE modelling of machining forces during AISI 4140 hard turning
%K AISI4140 turning; machining forces; 3D FEM; DEFORM3D; RSM
%X Hard turning is one of the most used machining processes in industry. This paper researches critical aspects that influence the machining process of AISI-4140 with an aim to develop a prediction model for the resultant machining force induced during AISI-4140 hard turning, based on finite element (FE) modelling. A total of 27 turning simulation runs were carried out in order to investigate the relationship between three key parameters (cutting speed, feed rate and depth of cut) and their effect on machining force components. The acquired numerical results were compared to experimental ones for verification purposes. Additionally, a mathematical model was established according to statistical methodologies such as the response surface methodology (RSM) and the analysis of variance (ANOVA). The plurality of the simulations yielded results in high conformity with the experimental values of the main machining force and its components, particularly the resultant cutting force agreement exceeded 90% in many tests. Moreover, the verification of the adequacy of the statistical model led to an accuracy of 8.8%.
%U https://www.sv-jme.eu/article/3d-fe-modelling-of-machining-forces-during-aisi-4140-hard-turning/
%0 Journal Article
%R 10.5545/sv-jme.2020.6784
%& 467
%P 12
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 66
%N 7-8
%@ 0039-2480
%8 2020-07-29
%7 2020-07-29
Tzotzis, Anastasios, César  García-Hernández, José-Luis  Huertas-Talón, & Panagiotis  Kyratsis.
"3D FE modelling of machining forces during AISI 4140 hard turning." Strojniški vestnik - Journal of Mechanical Engineering [Online], 66.7-8 (2020): 467-478. Web.  06 Aug. 2020
TY  - JOUR
AU  - Tzotzis, Anastasios 
AU  - García-Hernández, César 
AU  - Huertas-Talón, José-Luis 
AU  - Kyratsis, Panagiotis 
PY  - 2020
TI  - 3D FE modelling of machining forces during AISI 4140 hard turning
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2020.6784
KW  - AISI4140 turning; machining forces; 3D FEM; DEFORM3D; RSM
N2  - Hard turning is one of the most used machining processes in industry. This paper researches critical aspects that influence the machining process of AISI-4140 with an aim to develop a prediction model for the resultant machining force induced during AISI-4140 hard turning, based on finite element (FE) modelling. A total of 27 turning simulation runs were carried out in order to investigate the relationship between three key parameters (cutting speed, feed rate and depth of cut) and their effect on machining force components. The acquired numerical results were compared to experimental ones for verification purposes. Additionally, a mathematical model was established according to statistical methodologies such as the response surface methodology (RSM) and the analysis of variance (ANOVA). The plurality of the simulations yielded results in high conformity with the experimental values of the main machining force and its components, particularly the resultant cutting force agreement exceeded 90% in many tests. Moreover, the verification of the adequacy of the statistical model led to an accuracy of 8.8%.
UR  - https://www.sv-jme.eu/article/3d-fe-modelling-of-machining-forces-during-aisi-4140-hard-turning/
@article{{sv-jme}{sv-jme.2020.6784},
	author = {Tzotzis, A., García-Hernández, C., Huertas-Talón, J., Kyratsis, P.},
	title = {3D FE modelling of machining forces during AISI 4140 hard turning},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {66},
	number = {7-8},
	year = {2020},
	doi = {10.5545/sv-jme.2020.6784},
	url = {https://www.sv-jme.eu/article/3d-fe-modelling-of-machining-forces-during-aisi-4140-hard-turning/}
}
TY  - JOUR
AU  - Tzotzis, Anastasios 
AU  - García-Hernández, César 
AU  - Huertas-Talón, José-Luis 
AU  - Kyratsis, Panagiotis 
PY  - 2020/07/29
TI  - 3D FE modelling of machining forces during AISI 4140 hard turning
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 66, No 7-8 (2020): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2020.6784
KW  - AISI4140 turning, machining forces, 3D FEM, DEFORM3D, RSM
N2  - Hard turning is one of the most used machining processes in industry. This paper researches critical aspects that influence the machining process of AISI-4140 with an aim to develop a prediction model for the resultant machining force induced during AISI-4140 hard turning, based on finite element (FE) modelling. A total of 27 turning simulation runs were carried out in order to investigate the relationship between three key parameters (cutting speed, feed rate and depth of cut) and their effect on machining force components. The acquired numerical results were compared to experimental ones for verification purposes. Additionally, a mathematical model was established according to statistical methodologies such as the response surface methodology (RSM) and the analysis of variance (ANOVA). The plurality of the simulations yielded results in high conformity with the experimental values of the main machining force and its components, particularly the resultant cutting force agreement exceeded 90% in many tests. Moreover, the verification of the adequacy of the statistical model led to an accuracy of 8.8%.
UR  - https://www.sv-jme.eu/article/3d-fe-modelling-of-machining-forces-during-aisi-4140-hard-turning/
Tzotzis, Anastasios, García-Hernández, César, Huertas-Talón, José-Luis, AND Kyratsis, Panagiotis.
"3D FE modelling of machining forces during AISI 4140 hard turning" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 66 Number 7-8 (29 July 2020)

Authors

Affiliations

  • University of Zaragoza 1
  • University of Western Macedonia 2

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 66(2020)7-8, 467-478

https://doi.org/10.5545/sv-jme.2020.6784

Hard turning is one of the most used machining processes in industry. This paper researches critical aspects that influence the machining process of AISI-4140 with an aim to develop a prediction model for the resultant machining force induced during AISI-4140 hard turning, based on finite element (FE) modelling. A total of 27 turning simulation runs were carried out in order to investigate the relationship between three key parameters (cutting speed, feed rate and depth of cut) and their effect on machining force components. The acquired numerical results were compared to experimental ones for verification purposes. Additionally, a mathematical model was established according to statistical methodologies such as the response surface methodology (RSM) and the analysis of variance (ANOVA). The plurality of the simulations yielded results in high conformity with the experimental values of the main machining force and its components, particularly the resultant cutting force agreement exceeded 90% in many tests. Moreover, the verification of the adequacy of the statistical model led to an accuracy of 8.8%.

AISI4140 turning; machining forces; 3D FEM; DEFORM3D; RSM