3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method

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HUDOVERNIK, Matej ;STAUPENDAHL, Daniel ;GHARBI, Mohammad ;HERMES, Matthias ;TEKKAYA, A. Erman;KUZMAN, Karl ;SLABE, Janez Marko.
3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 59, n.3, p. 139-147, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/3d-numerical-analysis-of-2d-profile-bending-with-the-torque-superposed-spatial-bending-method/>. Date accessed: 25 apr. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2012.483.
Hudovernik, M., Staupendahl, D., Gharbi, M., Hermes, M., Tekkaya, A., Kuzman, K., & Slabe, J.
(2013).
3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method.
Strojniški vestnik - Journal of Mechanical Engineering, 59(3), 139-147.
doi:http://dx.doi.org/10.5545/sv-jme.2012.483
@article{sv-jmesv-jme.2012.483,
	author = {Matej  Hudovernik and Daniel  Staupendahl and Mohammad  Gharbi and Matthias  Hermes and A. Erman Tekkaya and Karl  Kuzman and Janez Marko Slabe},
	title = {3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {59},
	number = {3},
	year = {2013},
	keywords = {TSS; Torque Superposed Spatial; 3D FEM analysis; 2D profile bending; numerical simulations},
	abstract = {Engineering research, in the field of light weight design, is strongly oriented towards the development of new high strength materials and innovative forming methods, capable of withstanding limitations with regard to the wide variety of technological and economical aspects. Cost effective lightweight construction, in addition to the reduction of energy/material consumption and overall reduction of weight, also strongly depends on stability, continuity and robustness of production processes. Kinematic solutions for the production of spatial designed structures, in terms of 3D bending of profiles and tubes, show great potential in an increase of efficiency in the field of light weight design. The Torque Superposed Spatial bending method - TSS, developed at the Institute of Forming Technology and Lightweight Construction, Technische Universität Dortmund, represents an innovative, robust and cost effective technical solution for 2D and 3D bending of tubes and profiles and offers a wide spectrum of capabilities, such as process continuity, parameter adaptation and flexibility for spatial bending of profiles with arbitrary cross-sections. In this paper, an introduction to 3D numerical analysis of the 2D profile bending method using TSS method is introduced and presented. The first objective of the work is to establish validity of the numerical model for the bending parameters, such as the bending force and bending momentum. Secondly, further investigations of the state of stresses and strains during load and unload conditions were performed. These are important for any further analysis and understanding of spring-back, residual stresses and cross section deformation of the profiles. The numerical simulations are performed with the use Abaqus software code, with elastic plastic material characteristics, and are, for the purpose of validation, compared to experimental data.},
	issn = {0039-2480},	pages = {139-147},	doi = {10.5545/sv-jme.2012.483},
	url = {https://www.sv-jme.eu/article/3d-numerical-analysis-of-2d-profile-bending-with-the-torque-superposed-spatial-bending-method/}
}
Hudovernik, M.,Staupendahl, D.,Gharbi, M.,Hermes, M.,Tekkaya, A.,Kuzman, K.,Slabe, J.
2013 June 59. 3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 59:3
%A Hudovernik, Matej 
%A Staupendahl, Daniel 
%A Gharbi, Mohammad 
%A Hermes, Matthias 
%A Tekkaya, A. Erman
%A Kuzman, Karl 
%A Slabe, Janez Marko
%D 2013
%T 3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method
%B 2013
%9 TSS; Torque Superposed Spatial; 3D FEM analysis; 2D profile bending; numerical simulations
%! 3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method
%K TSS; Torque Superposed Spatial; 3D FEM analysis; 2D profile bending; numerical simulations
%X Engineering research, in the field of light weight design, is strongly oriented towards the development of new high strength materials and innovative forming methods, capable of withstanding limitations with regard to the wide variety of technological and economical aspects. Cost effective lightweight construction, in addition to the reduction of energy/material consumption and overall reduction of weight, also strongly depends on stability, continuity and robustness of production processes. Kinematic solutions for the production of spatial designed structures, in terms of 3D bending of profiles and tubes, show great potential in an increase of efficiency in the field of light weight design. The Torque Superposed Spatial bending method - TSS, developed at the Institute of Forming Technology and Lightweight Construction, Technische Universität Dortmund, represents an innovative, robust and cost effective technical solution for 2D and 3D bending of tubes and profiles and offers a wide spectrum of capabilities, such as process continuity, parameter adaptation and flexibility for spatial bending of profiles with arbitrary cross-sections. In this paper, an introduction to 3D numerical analysis of the 2D profile bending method using TSS method is introduced and presented. The first objective of the work is to establish validity of the numerical model for the bending parameters, such as the bending force and bending momentum. Secondly, further investigations of the state of stresses and strains during load and unload conditions were performed. These are important for any further analysis and understanding of spring-back, residual stresses and cross section deformation of the profiles. The numerical simulations are performed with the use Abaqus software code, with elastic plastic material characteristics, and are, for the purpose of validation, compared to experimental data.
%U https://www.sv-jme.eu/article/3d-numerical-analysis-of-2d-profile-bending-with-the-torque-superposed-spatial-bending-method/
%0 Journal Article
%R 10.5545/sv-jme.2012.483
%& 139
%P 9
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 59
%N 3
%@ 0039-2480
%8 2018-06-28
%7 2018-06-28
Hudovernik, Matej, Daniel  Staupendahl, Mohammad  Gharbi, Matthias  Hermes, A. Erman Tekkaya, Karl  Kuzman, & Janez Marko Slabe.
"3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method." Strojniški vestnik - Journal of Mechanical Engineering [Online], 59.3 (2013): 139-147. Web.  25 Apr. 2024
TY  - JOUR
AU  - Hudovernik, Matej 
AU  - Staupendahl, Daniel 
AU  - Gharbi, Mohammad 
AU  - Hermes, Matthias 
AU  - Tekkaya, A. Erman
AU  - Kuzman, Karl 
AU  - Slabe, Janez Marko
PY  - 2013
TI  - 3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2012.483
KW  - TSS; Torque Superposed Spatial; 3D FEM analysis; 2D profile bending; numerical simulations
N2  - Engineering research, in the field of light weight design, is strongly oriented towards the development of new high strength materials and innovative forming methods, capable of withstanding limitations with regard to the wide variety of technological and economical aspects. Cost effective lightweight construction, in addition to the reduction of energy/material consumption and overall reduction of weight, also strongly depends on stability, continuity and robustness of production processes. Kinematic solutions for the production of spatial designed structures, in terms of 3D bending of profiles and tubes, show great potential in an increase of efficiency in the field of light weight design. The Torque Superposed Spatial bending method - TSS, developed at the Institute of Forming Technology and Lightweight Construction, Technische Universität Dortmund, represents an innovative, robust and cost effective technical solution for 2D and 3D bending of tubes and profiles and offers a wide spectrum of capabilities, such as process continuity, parameter adaptation and flexibility for spatial bending of profiles with arbitrary cross-sections. In this paper, an introduction to 3D numerical analysis of the 2D profile bending method using TSS method is introduced and presented. The first objective of the work is to establish validity of the numerical model for the bending parameters, such as the bending force and bending momentum. Secondly, further investigations of the state of stresses and strains during load and unload conditions were performed. These are important for any further analysis and understanding of spring-back, residual stresses and cross section deformation of the profiles. The numerical simulations are performed with the use Abaqus software code, with elastic plastic material characteristics, and are, for the purpose of validation, compared to experimental data.
UR  - https://www.sv-jme.eu/article/3d-numerical-analysis-of-2d-profile-bending-with-the-torque-superposed-spatial-bending-method/
@article{{sv-jme}{sv-jme.2012.483},
	author = {Hudovernik, M., Staupendahl, D., Gharbi, M., Hermes, M., Tekkaya, A., Kuzman, K., Slabe, J.},
	title = {3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {59},
	number = {3},
	year = {2013},
	doi = {10.5545/sv-jme.2012.483},
	url = {https://www.sv-jme.eu/article/3d-numerical-analysis-of-2d-profile-bending-with-the-torque-superposed-spatial-bending-method/}
}
TY  - JOUR
AU  - Hudovernik, Matej 
AU  - Staupendahl, Daniel 
AU  - Gharbi, Mohammad 
AU  - Hermes, Matthias 
AU  - Tekkaya, A. Erman
AU  - Kuzman, Karl 
AU  - Slabe, Janez Marko
PY  - 2018/06/28
TI  - 3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 59, No 3 (2013): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2012.483
KW  - TSS, Torque Superposed Spatial, 3D FEM analysis, 2D profile bending, numerical simulations
N2  - Engineering research, in the field of light weight design, is strongly oriented towards the development of new high strength materials and innovative forming methods, capable of withstanding limitations with regard to the wide variety of technological and economical aspects. Cost effective lightweight construction, in addition to the reduction of energy/material consumption and overall reduction of weight, also strongly depends on stability, continuity and robustness of production processes. Kinematic solutions for the production of spatial designed structures, in terms of 3D bending of profiles and tubes, show great potential in an increase of efficiency in the field of light weight design. The Torque Superposed Spatial bending method - TSS, developed at the Institute of Forming Technology and Lightweight Construction, Technische Universität Dortmund, represents an innovative, robust and cost effective technical solution for 2D and 3D bending of tubes and profiles and offers a wide spectrum of capabilities, such as process continuity, parameter adaptation and flexibility for spatial bending of profiles with arbitrary cross-sections. In this paper, an introduction to 3D numerical analysis of the 2D profile bending method using TSS method is introduced and presented. The first objective of the work is to establish validity of the numerical model for the bending parameters, such as the bending force and bending momentum. Secondly, further investigations of the state of stresses and strains during load and unload conditions were performed. These are important for any further analysis and understanding of spring-back, residual stresses and cross section deformation of the profiles. The numerical simulations are performed with the use Abaqus software code, with elastic plastic material characteristics, and are, for the purpose of validation, compared to experimental data.
UR  - https://www.sv-jme.eu/article/3d-numerical-analysis-of-2d-profile-bending-with-the-torque-superposed-spatial-bending-method/
Hudovernik, Matej, Staupendahl, Daniel, Gharbi, Mohammad, Hermes, Matthias, Tekkaya, A., Kuzman, Karl, AND Slabe, Janez.
"3D Numerical Analysis of 2D Profile Bending with the Torque Superposed Spatial Bending Method" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 59 Number 3 (28 June 2018)

Authors

Affiliations

  • TECOS - Slovenian Tool and Die Development Center 1
  • Technische Universität Dortmund, Institute of Forming Technology and Lightweight Construction (IUL), Germany 2
  • University of Ljubljana, Faculty of Mechanical Engineering, Slovenia 3
  • TECOS - Slovenian Tool and Die Development Center, Slovenia 4

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 59(2013)3, 139-147
© The Authors, CC-BY 4.0 Int. Change in copyright policy from 2022, Jan 1st.

https://doi.org/10.5545/sv-jme.2012.483

Engineering research, in the field of light weight design, is strongly oriented towards the development of new high strength materials and innovative forming methods, capable of withstanding limitations with regard to the wide variety of technological and economical aspects. Cost effective lightweight construction, in addition to the reduction of energy/material consumption and overall reduction of weight, also strongly depends on stability, continuity and robustness of production processes. Kinematic solutions for the production of spatial designed structures, in terms of 3D bending of profiles and tubes, show great potential in an increase of efficiency in the field of light weight design. The Torque Superposed Spatial bending method - TSS, developed at the Institute of Forming Technology and Lightweight Construction, Technische Universität Dortmund, represents an innovative, robust and cost effective technical solution for 2D and 3D bending of tubes and profiles and offers a wide spectrum of capabilities, such as process continuity, parameter adaptation and flexibility for spatial bending of profiles with arbitrary cross-sections. In this paper, an introduction to 3D numerical analysis of the 2D profile bending method using TSS method is introduced and presented. The first objective of the work is to establish validity of the numerical model for the bending parameters, such as the bending force and bending momentum. Secondly, further investigations of the state of stresses and strains during load and unload conditions were performed. These are important for any further analysis and understanding of spring-back, residual stresses and cross section deformation of the profiles. The numerical simulations are performed with the use Abaqus software code, with elastic plastic material characteristics, and are, for the purpose of validation, compared to experimental data.

TSS; Torque Superposed Spatial; 3D FEM analysis; 2D profile bending; numerical simulations