An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics

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GOMAH, Mahmoud ;DEMIRAL, Murat .
An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 66, n.6, p. 375-384, june 2020. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/an-experimental-and-numerical-investigation-for-an-improved-shearing-process-with-different-punch-characteristics/>. Date accessed: 08 oct. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2020.6583.
Gomah, M., & Demiral, M.
(2020).
An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics.
Strojniški vestnik - Journal of Mechanical Engineering, 66(6), 375-384.
doi:http://dx.doi.org/10.5545/sv-jme.2020.6583
@article{sv-jmesv-jme.2020.6583,
	author = {Mahmoud  Gomah and Murat  Demiral},
	title = {An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {66},
	number = {6},
	year = {2020},
	keywords = {punch geometry; wear; physical vapour deposition coating; polycrystalline diamond compact cutters},
	abstract = {Blanking and piercing shearing processes have been widely used to manufacture workpieces for industrial, commercial and testing purposes. During the operation, the punch is exposed to higher stresses and, due to the cycled contact of opposite surfaces, it can be worn significantly. As its surface directly affects the quality of sheet products and causes some surface defects, its performance plays a significant role. In this study, various tools with different characteristics were investigated for an improved shearing process. First, a novel punch with a hemispherical ball at the centre of its flat face was tested and compared with a conventional one. The process was simulated using ABAQUS/Explicit finite element (FE) program, in which the Johnson-Cook material model with its complementary damage model was used to represent the behaviour of the sheet material. Based on this, an optimum geometry for the proposed punch was determined. Secondly, the wear resistance of TiN, CrN, TiSiN, AlCrN and AlTiN coated punches, produced with physical vapour deposition (PVD) technique, and of the polycrystalline diamond compact (PDC) cutter were compared based on scanning electron microscope (SEM) micrographs after 1000 strokes under dry cutting conditions.},
	issn = {0039-2480},	pages = {375-384},	doi = {10.5545/sv-jme.2020.6583},
	url = {https://www.sv-jme.eu/article/an-experimental-and-numerical-investigation-for-an-improved-shearing-process-with-different-punch-characteristics/}
}
Gomah, M.,Demiral, M.
2020 June 66. An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 66:6
%A Gomah, Mahmoud 
%A Demiral, Murat 
%D 2020
%T An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics
%B 2020
%9 punch geometry; wear; physical vapour deposition coating; polycrystalline diamond compact cutters
%! An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics
%K punch geometry; wear; physical vapour deposition coating; polycrystalline diamond compact cutters
%X Blanking and piercing shearing processes have been widely used to manufacture workpieces for industrial, commercial and testing purposes. During the operation, the punch is exposed to higher stresses and, due to the cycled contact of opposite surfaces, it can be worn significantly. As its surface directly affects the quality of sheet products and causes some surface defects, its performance plays a significant role. In this study, various tools with different characteristics were investigated for an improved shearing process. First, a novel punch with a hemispherical ball at the centre of its flat face was tested and compared with a conventional one. The process was simulated using ABAQUS/Explicit finite element (FE) program, in which the Johnson-Cook material model with its complementary damage model was used to represent the behaviour of the sheet material. Based on this, an optimum geometry for the proposed punch was determined. Secondly, the wear resistance of TiN, CrN, TiSiN, AlCrN and AlTiN coated punches, produced with physical vapour deposition (PVD) technique, and of the polycrystalline diamond compact (PDC) cutter were compared based on scanning electron microscope (SEM) micrographs after 1000 strokes under dry cutting conditions.
%U https://www.sv-jme.eu/article/an-experimental-and-numerical-investigation-for-an-improved-shearing-process-with-different-punch-characteristics/
%0 Journal Article
%R 10.5545/sv-jme.2020.6583
%& 375
%P 10
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 66
%N 6
%@ 0039-2480
%8 2020-06-17
%7 2020-06-17
Gomah, Mahmoud, & Murat  Demiral.
"An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics." Strojniški vestnik - Journal of Mechanical Engineering [Online], 66.6 (2020): 375-384. Web.  08 Oct. 2024
TY  - JOUR
AU  - Gomah, Mahmoud 
AU  - Demiral, Murat 
PY  - 2020
TI  - An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2020.6583
KW  - punch geometry; wear; physical vapour deposition coating; polycrystalline diamond compact cutters
N2  - Blanking and piercing shearing processes have been widely used to manufacture workpieces for industrial, commercial and testing purposes. During the operation, the punch is exposed to higher stresses and, due to the cycled contact of opposite surfaces, it can be worn significantly. As its surface directly affects the quality of sheet products and causes some surface defects, its performance plays a significant role. In this study, various tools with different characteristics were investigated for an improved shearing process. First, a novel punch with a hemispherical ball at the centre of its flat face was tested and compared with a conventional one. The process was simulated using ABAQUS/Explicit finite element (FE) program, in which the Johnson-Cook material model with its complementary damage model was used to represent the behaviour of the sheet material. Based on this, an optimum geometry for the proposed punch was determined. Secondly, the wear resistance of TiN, CrN, TiSiN, AlCrN and AlTiN coated punches, produced with physical vapour deposition (PVD) technique, and of the polycrystalline diamond compact (PDC) cutter were compared based on scanning electron microscope (SEM) micrographs after 1000 strokes under dry cutting conditions.
UR  - https://www.sv-jme.eu/article/an-experimental-and-numerical-investigation-for-an-improved-shearing-process-with-different-punch-characteristics/
@article{{sv-jme}{sv-jme.2020.6583},
	author = {Gomah, M., Demiral, M.},
	title = {An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {66},
	number = {6},
	year = {2020},
	doi = {10.5545/sv-jme.2020.6583},
	url = {https://www.sv-jme.eu/article/an-experimental-and-numerical-investigation-for-an-improved-shearing-process-with-different-punch-characteristics/}
}
TY  - JOUR
AU  - Gomah, Mahmoud 
AU  - Demiral, Murat 
PY  - 2020/06/17
TI  - An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 66, No 6 (2020): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2020.6583
KW  - punch geometry, wear, physical vapour deposition coating, polycrystalline diamond compact cutters
N2  - Blanking and piercing shearing processes have been widely used to manufacture workpieces for industrial, commercial and testing purposes. During the operation, the punch is exposed to higher stresses and, due to the cycled contact of opposite surfaces, it can be worn significantly. As its surface directly affects the quality of sheet products and causes some surface defects, its performance plays a significant role. In this study, various tools with different characteristics were investigated for an improved shearing process. First, a novel punch with a hemispherical ball at the centre of its flat face was tested and compared with a conventional one. The process was simulated using ABAQUS/Explicit finite element (FE) program, in which the Johnson-Cook material model with its complementary damage model was used to represent the behaviour of the sheet material. Based on this, an optimum geometry for the proposed punch was determined. Secondly, the wear resistance of TiN, CrN, TiSiN, AlCrN and AlTiN coated punches, produced with physical vapour deposition (PVD) technique, and of the polycrystalline diamond compact (PDC) cutter were compared based on scanning electron microscope (SEM) micrographs after 1000 strokes under dry cutting conditions.
UR  - https://www.sv-jme.eu/article/an-experimental-and-numerical-investigation-for-an-improved-shearing-process-with-different-punch-characteristics/
Gomah, Mahmoud, AND Demiral, Murat.
"An Experimental and Numerical Investigation of an Improved Shearing Process with Different Punch Characteristics" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 66 Number 6 (17 June 2020)

Authors

Affiliations

  • Mechanical Engineering Department, University of Turkish Aeronautical Association, Turkey 1
  • College of Engineering and Technology, American University of the Middle East, Kuwait 2

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 66(2020)6, 375-384
© The Authors, CC-BY 4.0 Int. Change in copyright policy from 2022, Jan 1st.

https://doi.org/10.5545/sv-jme.2020.6583

Blanking and piercing shearing processes have been widely used to manufacture workpieces for industrial, commercial and testing purposes. During the operation, the punch is exposed to higher stresses and, due to the cycled contact of opposite surfaces, it can be worn significantly. As its surface directly affects the quality of sheet products and causes some surface defects, its performance plays a significant role. In this study, various tools with different characteristics were investigated for an improved shearing process. First, a novel punch with a hemispherical ball at the centre of its flat face was tested and compared with a conventional one. The process was simulated using ABAQUS/Explicit finite element (FE) program, in which the Johnson-Cook material model with its complementary damage model was used to represent the behaviour of the sheet material. Based on this, an optimum geometry for the proposed punch was determined. Secondly, the wear resistance of TiN, CrN, TiSiN, AlCrN and AlTiN coated punches, produced with physical vapour deposition (PVD) technique, and of the polycrystalline diamond compact (PDC) cutter were compared based on scanning electron microscope (SEM) micrographs after 1000 strokes under dry cutting conditions.

punch geometry; wear; physical vapour deposition coating; polycrystalline diamond compact cutters