Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials

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HORVÁTH, Richárd ;LUKÁCS, Judit .
Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 63, n.9, p. 489-500, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/application-of-a-force-model-adapted-for-the-precise-turning-of-various-metallic-materials/>. Date accessed: 20 apr. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2017.4430.
Horváth, R., & Lukács, J.
(2017).
Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials.
Strojniški vestnik - Journal of Mechanical Engineering, 63(9), 489-500.
doi:http://dx.doi.org/10.5545/sv-jme.2017.4430
@article{sv-jmesv-jme.2017.4430,
	author = {Richárd  Horváth and Judit  Lukács},
	title = {Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {63},
	number = {9},
	year = {2017},
	keywords = {fine turning, force model, force measurement, specific cutting force},
	abstract = {The knowledge of cutting forces is critical. They might affect the load of the machine and, in the case of fine turning, the deformation of thin and slim workpieces. The generated forces depend not only on material properties (hardness, tensile strength) and on cutting parameters, but also on the tool edge geometry, that strongly determines the geometry of the chip (thickness and width). This article deals with the application of a force model adapted for precise turning technology. Three different types of materials widely used in mass production were taken into consideration (C45 and KO36 steel types and AS12 die-cast aluminium alloy). The components of cutting force were measured in three directions (Fc , Ff , Fp ) and the specific cutting forces were calculated. The main values of specific cutting forces were introduced for precision turning (k1, 0.1); using this, a new force model was constructed based on the theoretical parameters of the non-deformed chip cross-section (heq is equivalent chip thickness and leff effective length of the edge of the tool) in case of all three examined materials. Investigations revealed that the influence of leff on specific cutting force components is not negligible; however, it has the least effect on kc and is the most influential in case of kp. The errors of the constructed new force models follow Gaussian distribution with low values of standard deviation. Thereby, the models can be applied to estimate cutting force components during the technological process planning procedure with adequate accuracy.},
	issn = {0039-2480},	pages = {489-500},	doi = {10.5545/sv-jme.2017.4430},
	url = {https://www.sv-jme.eu/article/application-of-a-force-model-adapted-for-the-precise-turning-of-various-metallic-materials/}
}
Horváth, R.,Lukács, J.
2017 June 63. Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 63:9
%A Horváth, Richárd 
%A Lukács, Judit 
%D 2017
%T Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials
%B 2017
%9 fine turning, force model, force measurement, specific cutting force
%! Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials
%K fine turning, force model, force measurement, specific cutting force
%X The knowledge of cutting forces is critical. They might affect the load of the machine and, in the case of fine turning, the deformation of thin and slim workpieces. The generated forces depend not only on material properties (hardness, tensile strength) and on cutting parameters, but also on the tool edge geometry, that strongly determines the geometry of the chip (thickness and width). This article deals with the application of a force model adapted for precise turning technology. Three different types of materials widely used in mass production were taken into consideration (C45 and KO36 steel types and AS12 die-cast aluminium alloy). The components of cutting force were measured in three directions (Fc , Ff , Fp ) and the specific cutting forces were calculated. The main values of specific cutting forces were introduced for precision turning (k1, 0.1); using this, a new force model was constructed based on the theoretical parameters of the non-deformed chip cross-section (heq is equivalent chip thickness and leff effective length of the edge of the tool) in case of all three examined materials. Investigations revealed that the influence of leff on specific cutting force components is not negligible; however, it has the least effect on kc and is the most influential in case of kp. The errors of the constructed new force models follow Gaussian distribution with low values of standard deviation. Thereby, the models can be applied to estimate cutting force components during the technological process planning procedure with adequate accuracy.
%U https://www.sv-jme.eu/article/application-of-a-force-model-adapted-for-the-precise-turning-of-various-metallic-materials/
%0 Journal Article
%R 10.5545/sv-jme.2017.4430
%& 489
%P 12
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 63
%N 9
%@ 0039-2480
%8 2018-06-27
%7 2018-06-27
Horváth, Richárd, & Judit  Lukács.
"Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials." Strojniški vestnik - Journal of Mechanical Engineering [Online], 63.9 (2017): 489-500. Web.  20 Apr. 2024
TY  - JOUR
AU  - Horváth, Richárd 
AU  - Lukács, Judit 
PY  - 2017
TI  - Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2017.4430
KW  - fine turning, force model, force measurement, specific cutting force
N2  - The knowledge of cutting forces is critical. They might affect the load of the machine and, in the case of fine turning, the deformation of thin and slim workpieces. The generated forces depend not only on material properties (hardness, tensile strength) and on cutting parameters, but also on the tool edge geometry, that strongly determines the geometry of the chip (thickness and width). This article deals with the application of a force model adapted for precise turning technology. Three different types of materials widely used in mass production were taken into consideration (C45 and KO36 steel types and AS12 die-cast aluminium alloy). The components of cutting force were measured in three directions (Fc , Ff , Fp ) and the specific cutting forces were calculated. The main values of specific cutting forces were introduced for precision turning (k1, 0.1); using this, a new force model was constructed based on the theoretical parameters of the non-deformed chip cross-section (heq is equivalent chip thickness and leff effective length of the edge of the tool) in case of all three examined materials. Investigations revealed that the influence of leff on specific cutting force components is not negligible; however, it has the least effect on kc and is the most influential in case of kp. The errors of the constructed new force models follow Gaussian distribution with low values of standard deviation. Thereby, the models can be applied to estimate cutting force components during the technological process planning procedure with adequate accuracy.
UR  - https://www.sv-jme.eu/article/application-of-a-force-model-adapted-for-the-precise-turning-of-various-metallic-materials/
@article{{sv-jme}{sv-jme.2017.4430},
	author = {Horváth, R., Lukács, J.},
	title = {Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {63},
	number = {9},
	year = {2017},
	doi = {10.5545/sv-jme.2017.4430},
	url = {https://www.sv-jme.eu/article/application-of-a-force-model-adapted-for-the-precise-turning-of-various-metallic-materials/}
}
TY  - JOUR
AU  - Horváth, Richárd 
AU  - Lukács, Judit 
PY  - 2018/06/27
TI  - Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 63, No 9 (2017): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2017.4430
KW  - fine turning, force model, force measurement, specific cutting force
N2  - The knowledge of cutting forces is critical. They might affect the load of the machine and, in the case of fine turning, the deformation of thin and slim workpieces. The generated forces depend not only on material properties (hardness, tensile strength) and on cutting parameters, but also on the tool edge geometry, that strongly determines the geometry of the chip (thickness and width). This article deals with the application of a force model adapted for precise turning technology. Three different types of materials widely used in mass production were taken into consideration (C45 and KO36 steel types and AS12 die-cast aluminium alloy). The components of cutting force were measured in three directions (Fc , Ff , Fp ) and the specific cutting forces were calculated. The main values of specific cutting forces were introduced for precision turning (k1, 0.1); using this, a new force model was constructed based on the theoretical parameters of the non-deformed chip cross-section (heq is equivalent chip thickness and leff effective length of the edge of the tool) in case of all three examined materials. Investigations revealed that the influence of leff on specific cutting force components is not negligible; however, it has the least effect on kc and is the most influential in case of kp. The errors of the constructed new force models follow Gaussian distribution with low values of standard deviation. Thereby, the models can be applied to estimate cutting force components during the technological process planning procedure with adequate accuracy.
UR  - https://www.sv-jme.eu/article/application-of-a-force-model-adapted-for-the-precise-turning-of-various-metallic-materials/
Horváth, Richárd, AND Lukács, Judit.
"Application of a Force Model Adapted for the Precise Turning of Various Metallic Materials" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 63 Number 9 (27 June 2018)

Authors

Affiliations

  • Óbuda University, Donát Bánki Faculty of Mechanical and Safety Engineering, Hungary 1

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 63(2017)9, 489-500
© The Authors, CC-BY 4.0 Int. Change in copyright policy from 2022, Jan 1st.

https://doi.org/10.5545/sv-jme.2017.4430

The knowledge of cutting forces is critical. They might affect the load of the machine and, in the case of fine turning, the deformation of thin and slim workpieces. The generated forces depend not only on material properties (hardness, tensile strength) and on cutting parameters, but also on the tool edge geometry, that strongly determines the geometry of the chip (thickness and width). This article deals with the application of a force model adapted for precise turning technology. Three different types of materials widely used in mass production were taken into consideration (C45 and KO36 steel types and AS12 die-cast aluminium alloy). The components of cutting force were measured in three directions (Fc , Ff , Fp ) and the specific cutting forces were calculated. The main values of specific cutting forces were introduced for precision turning (k1, 0.1); using this, a new force model was constructed based on the theoretical parameters of the non-deformed chip cross-section (heq is equivalent chip thickness and leff effective length of the edge of the tool) in case of all three examined materials. Investigations revealed that the influence of leff on specific cutting force components is not negligible; however, it has the least effect on kc and is the most influential in case of kp. The errors of the constructed new force models follow Gaussian distribution with low values of standard deviation. Thereby, the models can be applied to estimate cutting force components during the technological process planning procedure with adequate accuracy.

fine turning, force model, force measurement, specific cutting force