Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology

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PARK, Seok Hong;DANG, Duc Viet;NGUYEN, Trung Thanh.
Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 63, n.7-8, p. 466-475, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/development-of-a-servo-based-broaching-machine-using-virtual-prototyping-technology/>. Date accessed: 15 oct. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2017.4384.
Park, S., Dang, D., & Nguyen, T.
(2017).
Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology.
Strojniški vestnik - Journal of Mechanical Engineering, 63(7-8), 466-475.
doi:http://dx.doi.org/10.5545/sv-jme.2017.4384
@article{sv-jmesv-jme.2017.4384,
	author = {Seok Hong Park and Duc Viet Dang and Trung Thanh Nguyen},
	title = {Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {63},
	number = {7-8},
	year = {2017},
	keywords = {broaching machine; servo motor; ball screw; virtual prototype technology; multi-body simulation; adaptive sliding mode control},
	abstract = {Predicting machine tool performance at the design stage is one way to resolve the time issue and achieve cost savings. The objective of this paper was to develop a new non-hydraulic broaching machine using a servo motor, ball screw, and roll element linear guide using virtual prototyping technology. First, we developed a multi-body simulation model (MBS) of a servo-based broaching machine to investigate its dynamic behaviour. Then, an adaptive sliding mode proportional-integral-derivative (PID)-based controller (ASMPID) was proposed to conduct the broaching process. We then performed a co-simulation between the mechanical structure and virtual controller to investigate the ram body trajectory and identify the optimal control parameters. Finally, we manufactured a prototype machine to evaluate the simulation results and determine the benefits of the new system. Our results indicated that the proposed model, which includes a mechanical structure and intelligent controller, effectively improved broaching machine design. Therefore, this work is expected to improve the prototyping efficiency of new broaching machines.},
	issn = {0039-2480},	pages = {466-475},	doi = {10.5545/sv-jme.2017.4384},
	url = {https://www.sv-jme.eu/article/development-of-a-servo-based-broaching-machine-using-virtual-prototyping-technology/}
}
Park, S.,Dang, D.,Nguyen, T.
2017 June 63. Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 63:7-8
%A Park, Seok Hong
%A Dang, Duc Viet
%A Nguyen, Trung Thanh
%D 2017
%T Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology
%B 2017
%9 broaching machine; servo motor; ball screw; virtual prototype technology; multi-body simulation; adaptive sliding mode control
%! Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology
%K broaching machine; servo motor; ball screw; virtual prototype technology; multi-body simulation; adaptive sliding mode control
%X Predicting machine tool performance at the design stage is one way to resolve the time issue and achieve cost savings. The objective of this paper was to develop a new non-hydraulic broaching machine using a servo motor, ball screw, and roll element linear guide using virtual prototyping technology. First, we developed a multi-body simulation model (MBS) of a servo-based broaching machine to investigate its dynamic behaviour. Then, an adaptive sliding mode proportional-integral-derivative (PID)-based controller (ASMPID) was proposed to conduct the broaching process. We then performed a co-simulation between the mechanical structure and virtual controller to investigate the ram body trajectory and identify the optimal control parameters. Finally, we manufactured a prototype machine to evaluate the simulation results and determine the benefits of the new system. Our results indicated that the proposed model, which includes a mechanical structure and intelligent controller, effectively improved broaching machine design. Therefore, this work is expected to improve the prototyping efficiency of new broaching machines.
%U https://www.sv-jme.eu/article/development-of-a-servo-based-broaching-machine-using-virtual-prototyping-technology/
%0 Journal Article
%R 10.5545/sv-jme.2017.4384
%& 466
%P 10
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 63
%N 7-8
%@ 0039-2480
%8 2018-06-27
%7 2018-06-27
Park, Seok, Duc Viet Dang, & Trung Thanh Nguyen.
"Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology." Strojniški vestnik - Journal of Mechanical Engineering [Online], 63.7-8 (2017): 466-475. Web.  15 Oct. 2024
TY  - JOUR
AU  - Park, Seok Hong
AU  - Dang, Duc Viet
AU  - Nguyen, Trung Thanh
PY  - 2017
TI  - Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2017.4384
KW  - broaching machine; servo motor; ball screw; virtual prototype technology; multi-body simulation; adaptive sliding mode control
N2  - Predicting machine tool performance at the design stage is one way to resolve the time issue and achieve cost savings. The objective of this paper was to develop a new non-hydraulic broaching machine using a servo motor, ball screw, and roll element linear guide using virtual prototyping technology. First, we developed a multi-body simulation model (MBS) of a servo-based broaching machine to investigate its dynamic behaviour. Then, an adaptive sliding mode proportional-integral-derivative (PID)-based controller (ASMPID) was proposed to conduct the broaching process. We then performed a co-simulation between the mechanical structure and virtual controller to investigate the ram body trajectory and identify the optimal control parameters. Finally, we manufactured a prototype machine to evaluate the simulation results and determine the benefits of the new system. Our results indicated that the proposed model, which includes a mechanical structure and intelligent controller, effectively improved broaching machine design. Therefore, this work is expected to improve the prototyping efficiency of new broaching machines.
UR  - https://www.sv-jme.eu/article/development-of-a-servo-based-broaching-machine-using-virtual-prototyping-technology/
@article{{sv-jme}{sv-jme.2017.4384},
	author = {Park, S., Dang, D., Nguyen, T.},
	title = {Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {63},
	number = {7-8},
	year = {2017},
	doi = {10.5545/sv-jme.2017.4384},
	url = {https://www.sv-jme.eu/article/development-of-a-servo-based-broaching-machine-using-virtual-prototyping-technology/}
}
TY  - JOUR
AU  - Park, Seok Hong
AU  - Dang, Duc Viet
AU  - Nguyen, Trung Thanh
PY  - 2018/06/27
TI  - Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 63, No 7-8 (2017): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2017.4384
KW  - broaching machine, servo motor, ball screw, virtual prototype technology, multi-body simulation, adaptive sliding mode control
N2  - Predicting machine tool performance at the design stage is one way to resolve the time issue and achieve cost savings. The objective of this paper was to develop a new non-hydraulic broaching machine using a servo motor, ball screw, and roll element linear guide using virtual prototyping technology. First, we developed a multi-body simulation model (MBS) of a servo-based broaching machine to investigate its dynamic behaviour. Then, an adaptive sliding mode proportional-integral-derivative (PID)-based controller (ASMPID) was proposed to conduct the broaching process. We then performed a co-simulation between the mechanical structure and virtual controller to investigate the ram body trajectory and identify the optimal control parameters. Finally, we manufactured a prototype machine to evaluate the simulation results and determine the benefits of the new system. Our results indicated that the proposed model, which includes a mechanical structure and intelligent controller, effectively improved broaching machine design. Therefore, this work is expected to improve the prototyping efficiency of new broaching machines.
UR  - https://www.sv-jme.eu/article/development-of-a-servo-based-broaching-machine-using-virtual-prototyping-technology/
Park, Seok, Dang, Duc, AND Nguyen, Trung.
"Development of a Servo-Based Broaching Machine Using Virtual Prototyping Technology" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 63 Number 7-8 (27 June 2018)

Authors

Affiliations

  • University of Ulsan, School of Mechanical and Automotive Engineering, South Korea 1
  • Le Quy Don Technical University, Faculty of Mechanical Engineering, Vietnam 2

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 63(2017)7-8, 466-475
© The Authors, CC-BY 4.0 Int. Change in copyright policy from 2022, Jan 1st.

https://doi.org/10.5545/sv-jme.2017.4384

Predicting machine tool performance at the design stage is one way to resolve the time issue and achieve cost savings. The objective of this paper was to develop a new non-hydraulic broaching machine using a servo motor, ball screw, and roll element linear guide using virtual prototyping technology. First, we developed a multi-body simulation model (MBS) of a servo-based broaching machine to investigate its dynamic behaviour. Then, an adaptive sliding mode proportional-integral-derivative (PID)-based controller (ASMPID) was proposed to conduct the broaching process. We then performed a co-simulation between the mechanical structure and virtual controller to investigate the ram body trajectory and identify the optimal control parameters. Finally, we manufactured a prototype machine to evaluate the simulation results and determine the benefits of the new system. Our results indicated that the proposed model, which includes a mechanical structure and intelligent controller, effectively improved broaching machine design. Therefore, this work is expected to improve the prototyping efficiency of new broaching machines.

broaching machine; servo motor; ball screw; virtual prototype technology; multi-body simulation; adaptive sliding mode control