Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology

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, Karthik T ;N, Srinivasan  ;D, Rajenthirakumar ;RAMASAMY, Sridhar .
Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology. 
Articles in Press, [S.l.], v. 0, n.0, p. , september 2023. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/>. Date accessed: 08 may. 2024. 
doi:http://dx.doi.org/.
, K., N, S., D, R., & Ramasamy, S.
(0).
Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology.
Articles in Press, 0(0), .
doi:http://dx.doi.org/
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	author = {Karthik T   and Srinivasan   N and Rajenthirakumar  D and Sridhar  Ramasamy},
	title = {Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology},
	journal = {Articles in Press},
	volume = {0},
	number = {0},
	year = {0},
	keywords = {Grey based RSM; surface roughness; roller ball tool; Single point incremental forming; },
	abstract = {The single point incremental forming process (SPIF) is materialized to form the desired shapes in low cost sheet metal processing and well suited for low batch components and customized designs. Many modifications has been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyze the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibits the desirable formability is achieved when the roller ball tool diameter of the tool is 12 mm. The results also projects that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based RSM technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, 2 mm sheet thickness are the obtained optimized SPIF process parameters which is performed through confirmation experiments.  },
	issn = {0039-2480},	pages = {},	doi = {},
	url = {https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/}
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, K.,N, S.,D, R.,Ramasamy, S.
0 September 0. Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology. Articles in Press. [Online] 0:0
%A , Karthik T 
%A N, Srinivasan  
%A D, Rajenthirakumar 
%A Ramasamy, Sridhar 
%D 0
%T Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology
%B 0
%9 Grey based RSM; surface roughness; roller ball tool; Single point incremental forming; 
%! Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology
%K Grey based RSM; surface roughness; roller ball tool; Single point incremental forming; 
%X The single point incremental forming process (SPIF) is materialized to form the desired shapes in low cost sheet metal processing and well suited for low batch components and customized designs. Many modifications has been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyze the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibits the desirable formability is achieved when the roller ball tool diameter of the tool is 12 mm. The results also projects that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based RSM technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, 2 mm sheet thickness are the obtained optimized SPIF process parameters which is performed through confirmation experiments.  
%U https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/
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%@ 0039-2480
%8 2023-09-19
%7 2023-09-19
, Karthik T, Srinivasan   N, Rajenthirakumar  D, & Sridhar  Ramasamy.
"Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology." Articles in Press [Online], 0.0 (0): . Web.  08 May. 2024
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AU  - , Karthik T 
AU  - N, Srinivasan  
AU  - D, Rajenthirakumar 
AU  - Ramasamy, Sridhar 
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TI  - Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology
JF  - Articles in Press
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KW  - Grey based RSM; surface roughness; roller ball tool; Single point incremental forming; 
N2  - The single point incremental forming process (SPIF) is materialized to form the desired shapes in low cost sheet metal processing and well suited for low batch components and customized designs. Many modifications has been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyze the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibits the desirable formability is achieved when the roller ball tool diameter of the tool is 12 mm. The results also projects that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based RSM technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, 2 mm sheet thickness are the obtained optimized SPIF process parameters which is performed through confirmation experiments.  
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TY  - JOUR
AU  - , Karthik T 
AU  - N, Srinivasan  
AU  - D, Rajenthirakumar 
AU  - Ramasamy, Sridhar 
PY  - 2023/09/19
TI  - Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology
JF  - Articles in Press; Vol 0, No 0 (0): Articles in Press
DO  - 
KW  - Grey based RSM, surface roughness, roller ball tool, Single point incremental forming, 
N2  - The single point incremental forming process (SPIF) is materialized to form the desired shapes in low cost sheet metal processing and well suited for low batch components and customized designs. Many modifications has been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyze the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibits the desirable formability is achieved when the roller ball tool diameter of the tool is 12 mm. The results also projects that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based RSM technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, 2 mm sheet thickness are the obtained optimized SPIF process parameters which is performed through confirmation experiments.  
UR  - https://www.sv-jme.eu/article/multi-response-optimization-of-single-point-incremental-forming-of-al-6061-sheet-through-grey-based-response-surface-methodology/
, Karthik T, N, Srinivasan , D, Rajenthirakumar, AND Ramasamy, Sridhar.
"Multi-response optimization of single point incremental forming of Al 6061 sheet through grey-based response surface methodology" Articles in Press [Online], Volume 0 Number 0 (19 September 2023)

Authors

Affiliations

  • Department of Mechanical Engineering, PSG College of Technology, Coimbatore -4 1
  • Jansons Institute of Technology, Coimbatore-641659, India 2
  • PSG College of Tehcnology, Coimbatore, India 3
  • PSG College of Technology, Coimbatore 4

Paper's information

Articles in Press

The single point incremental forming process (SPIF) is materialized to form the desired shapes in low cost sheet metal processing and well suited for low batch components and customized designs. Many modifications has been attempted in recent years to maximize the formability, geometric accuracy and quality of the SPIF formed parts. In this work, an attempt has been made to analyze the influence of process parameters namely ball tool diameter, step size, spindle speed and sheet thickness on final wall thickness, forming force and surface roughness. The optimized results exhibits the desirable formability is achieved when the roller ball tool diameter of the tool is 12 mm. The results also projects that formability of the sheet metal is minimized when the spindle speed is increased and the ball diameter maximizes the accuracy and surface roughness. Also minimizing the step size increases the product quality features. Upon conducting this multi-response optimization by grey based RSM technique It is identified that 12 mm ball diameter of the tool, 0.25 mm step size, 2445 rpm spindle speed, 2 mm sheet thickness are the obtained optimized SPIF process parameters which is performed through confirmation experiments.  

Grey based RSM; surface roughness; roller ball tool; Single point incremental forming;