Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design

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LI, Hongfei ;LUO, Min ;XU, Tingting ;LI, Qiaozhen ;HOU, Yanming .
Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 69, n.11-12, p. 483-496, august 2023. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/optimization-method-of-multi-parameter-coupling-for-hydraulic-rolling-reshaper-based-on-factorial-design/>. Date accessed: 09 may. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2023.627.
Li, H., Luo, M., Xu, T., Li, Q., & Hou, Y.
(2023).
Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design.
Strojniški vestnik - Journal of Mechanical Engineering, 69(11-12), 483-496.
doi:http://dx.doi.org/10.5545/sv-jme.2023.627
@article{sv-jmesv-jme.2023.627,
	author = {Hongfei  Li and Min  Luo and Tingting  Xu and Qiaozhen  Li and Yanming  Hou},
	title = {Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {69},
	number = {11-12},
	year = {2023},
	keywords = {hydraulic rolling reshaper; structural optimization; factorial design; orthogonal test; },
	abstract = {A hydraulic rolling reshaper is an advanced shaping technology with superior protection for casings, and the structural parameters of the reshaper affect its shaping effect on deformed casing directly. To improve the shaping capacity of the reshaper, a multi-parameter coupling optimization method of hydraulic rolling reshaper is proposed to optimize the design of the factors with significant influence under the premise of screening multi-structural parameters. In this paper, according to the working principle of the reshaper, considering the contact nonlinearity between the hydraulic rolling reshaper and deformed casing, as well as the material nonlinearity of the casing, a parametric finite element model of the hydraulic rolling reshaper repairing the shrinkage deformation of casings was developed. The remarkable factors were screened by factorial design, the sample points were generated by optimal Latin hyper-cube design (OLHD), and the response surface models were established by stepwise regression. Therefore, with the maximum plastic deformation of casings as the objective function, the maximum equivalent stress, residual stress, and the plastic deformation of casings as the constrained conditions, an optimized mathematical model for a reshaper was constructed, and the genetic algorithm (GA) is performed to obtain the optimal combination of parameters. The results showed that the optimal reshaper made the shaping process safe and effective, the plastic deformation of casings after single shaping was increased by 11.38 %, and the shaping effect was better (96.48 %), which can effectively improve the safety performance and shaping ability of the reshaper.},
	issn = {0039-2480},	pages = {483-496},	doi = {10.5545/sv-jme.2023.627},
	url = {https://www.sv-jme.eu/article/optimization-method-of-multi-parameter-coupling-for-hydraulic-rolling-reshaper-based-on-factorial-design/}
}
Li, H.,Luo, M.,Xu, T.,Li, Q.,Hou, Y.
2023 August 69. Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 69:11-12
%A Li, Hongfei 
%A Luo, Min 
%A Xu, Tingting 
%A Li, Qiaozhen 
%A Hou, Yanming 
%D 2023
%T Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design
%B 2023
%9 hydraulic rolling reshaper; structural optimization; factorial design; orthogonal test; 
%! Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design
%K hydraulic rolling reshaper; structural optimization; factorial design; orthogonal test; 
%X A hydraulic rolling reshaper is an advanced shaping technology with superior protection for casings, and the structural parameters of the reshaper affect its shaping effect on deformed casing directly. To improve the shaping capacity of the reshaper, a multi-parameter coupling optimization method of hydraulic rolling reshaper is proposed to optimize the design of the factors with significant influence under the premise of screening multi-structural parameters. In this paper, according to the working principle of the reshaper, considering the contact nonlinearity between the hydraulic rolling reshaper and deformed casing, as well as the material nonlinearity of the casing, a parametric finite element model of the hydraulic rolling reshaper repairing the shrinkage deformation of casings was developed. The remarkable factors were screened by factorial design, the sample points were generated by optimal Latin hyper-cube design (OLHD), and the response surface models were established by stepwise regression. Therefore, with the maximum plastic deformation of casings as the objective function, the maximum equivalent stress, residual stress, and the plastic deformation of casings as the constrained conditions, an optimized mathematical model for a reshaper was constructed, and the genetic algorithm (GA) is performed to obtain the optimal combination of parameters. The results showed that the optimal reshaper made the shaping process safe and effective, the plastic deformation of casings after single shaping was increased by 11.38 %, and the shaping effect was better (96.48 %), which can effectively improve the safety performance and shaping ability of the reshaper.
%U https://www.sv-jme.eu/article/optimization-method-of-multi-parameter-coupling-for-hydraulic-rolling-reshaper-based-on-factorial-design/
%0 Journal Article
%R 10.5545/sv-jme.2023.627
%& 483
%P 14
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 69
%N 11-12
%@ 0039-2480
%8 2023-08-18
%7 2023-08-18
Li, Hongfei, Min  Luo, Tingting  Xu, Qiaozhen  Li, & Yanming  Hou.
"Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design." Strojniški vestnik - Journal of Mechanical Engineering [Online], 69.11-12 (2023): 483-496. Web.  09 May. 2024
TY  - JOUR
AU  - Li, Hongfei 
AU  - Luo, Min 
AU  - Xu, Tingting 
AU  - Li, Qiaozhen 
AU  - Hou, Yanming 
PY  - 2023
TI  - Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.627
KW  - hydraulic rolling reshaper; structural optimization; factorial design; orthogonal test; 
N2  - A hydraulic rolling reshaper is an advanced shaping technology with superior protection for casings, and the structural parameters of the reshaper affect its shaping effect on deformed casing directly. To improve the shaping capacity of the reshaper, a multi-parameter coupling optimization method of hydraulic rolling reshaper is proposed to optimize the design of the factors with significant influence under the premise of screening multi-structural parameters. In this paper, according to the working principle of the reshaper, considering the contact nonlinearity between the hydraulic rolling reshaper and deformed casing, as well as the material nonlinearity of the casing, a parametric finite element model of the hydraulic rolling reshaper repairing the shrinkage deformation of casings was developed. The remarkable factors were screened by factorial design, the sample points were generated by optimal Latin hyper-cube design (OLHD), and the response surface models were established by stepwise regression. Therefore, with the maximum plastic deformation of casings as the objective function, the maximum equivalent stress, residual stress, and the plastic deformation of casings as the constrained conditions, an optimized mathematical model for a reshaper was constructed, and the genetic algorithm (GA) is performed to obtain the optimal combination of parameters. The results showed that the optimal reshaper made the shaping process safe and effective, the plastic deformation of casings after single shaping was increased by 11.38 %, and the shaping effect was better (96.48 %), which can effectively improve the safety performance and shaping ability of the reshaper.
UR  - https://www.sv-jme.eu/article/optimization-method-of-multi-parameter-coupling-for-hydraulic-rolling-reshaper-based-on-factorial-design/
@article{{sv-jme}{sv-jme.2023.627},
	author = {Li, H., Luo, M., Xu, T., Li, Q., Hou, Y.},
	title = {Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {69},
	number = {11-12},
	year = {2023},
	doi = {10.5545/sv-jme.2023.627},
	url = {https://www.sv-jme.eu/article/optimization-method-of-multi-parameter-coupling-for-hydraulic-rolling-reshaper-based-on-factorial-design/}
}
TY  - JOUR
AU  - Li, Hongfei 
AU  - Luo, Min 
AU  - Xu, Tingting 
AU  - Li, Qiaozhen 
AU  - Hou, Yanming 
PY  - 2023/08/18
TI  - Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 69, No 11-12 (2023): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.627
KW  - hydraulic rolling reshaper, structural optimization, factorial design, orthogonal test, 
N2  - A hydraulic rolling reshaper is an advanced shaping technology with superior protection for casings, and the structural parameters of the reshaper affect its shaping effect on deformed casing directly. To improve the shaping capacity of the reshaper, a multi-parameter coupling optimization method of hydraulic rolling reshaper is proposed to optimize the design of the factors with significant influence under the premise of screening multi-structural parameters. In this paper, according to the working principle of the reshaper, considering the contact nonlinearity between the hydraulic rolling reshaper and deformed casing, as well as the material nonlinearity of the casing, a parametric finite element model of the hydraulic rolling reshaper repairing the shrinkage deformation of casings was developed. The remarkable factors were screened by factorial design, the sample points were generated by optimal Latin hyper-cube design (OLHD), and the response surface models were established by stepwise regression. Therefore, with the maximum plastic deformation of casings as the objective function, the maximum equivalent stress, residual stress, and the plastic deformation of casings as the constrained conditions, an optimized mathematical model for a reshaper was constructed, and the genetic algorithm (GA) is performed to obtain the optimal combination of parameters. The results showed that the optimal reshaper made the shaping process safe and effective, the plastic deformation of casings after single shaping was increased by 11.38 %, and the shaping effect was better (96.48 %), which can effectively improve the safety performance and shaping ability of the reshaper.
UR  - https://www.sv-jme.eu/article/optimization-method-of-multi-parameter-coupling-for-hydraulic-rolling-reshaper-based-on-factorial-design/
Li, Hongfei, Luo, Min, Xu, Tingting, Li, Qiaozhen, AND Hou, Yanming.
"Optimization Method of Multi-parameter Coupling for a Hydraulic Rolling Reshaper Based on Factorial Design" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 69 Number 11-12 (18 August 2023)

Authors

Affiliations

  • Northeast Petroleum University, School of Mechanical Science and Engineering, China 1

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 69(2023)11-12, 483-496
© The Authors 2023. CC BY 4.0 Int.

https://doi.org/10.5545/sv-jme.2023.627

A hydraulic rolling reshaper is an advanced shaping technology with superior protection for casings, and the structural parameters of the reshaper affect its shaping effect on deformed casing directly. To improve the shaping capacity of the reshaper, a multi-parameter coupling optimization method of hydraulic rolling reshaper is proposed to optimize the design of the factors with significant influence under the premise of screening multi-structural parameters. In this paper, according to the working principle of the reshaper, considering the contact nonlinearity between the hydraulic rolling reshaper and deformed casing, as well as the material nonlinearity of the casing, a parametric finite element model of the hydraulic rolling reshaper repairing the shrinkage deformation of casings was developed. The remarkable factors were screened by factorial design, the sample points were generated by optimal Latin hyper-cube design (OLHD), and the response surface models were established by stepwise regression. Therefore, with the maximum plastic deformation of casings as the objective function, the maximum equivalent stress, residual stress, and the plastic deformation of casings as the constrained conditions, an optimized mathematical model for a reshaper was constructed, and the genetic algorithm (GA) is performed to obtain the optimal combination of parameters. The results showed that the optimal reshaper made the shaping process safe and effective, the plastic deformation of casings after single shaping was increased by 11.38 %, and the shaping effect was better (96.48 %), which can effectively improve the safety performance and shaping ability of the reshaper.

hydraulic rolling reshaper; structural optimization; factorial design; orthogonal test;