Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating

370 Views
347 Downloads
Export citation: ABNT
MA, Qun ;ZHANG, Xiangwei .
Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 69, n.9-10, p. 409-421, june 2023. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/research-on-analytical-method-of-forming-force-of-external-spline-cold-roll-beating/>. Date accessed: 24 apr. 2024. 
doi:http://dx.doi.org/10.5545/sv-jme.2023.616.
Ma, Q., & Zhang, X.
(2023).
Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating.
Strojniški vestnik - Journal of Mechanical Engineering, 69(9-10), 409-421.
doi:http://dx.doi.org/10.5545/sv-jme.2023.616
@article{sv-jmesv-jme.2023.616,
	author = {Qun  Ma and Xiangwei  Zhang},
	title = {Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {69},
	number = {9-10},
	year = {2023},
	keywords = {discrete analytical method; cold roll-beating; forming force; deformation zone; radial force; },
	abstract = {To determine the force and energy parameters of cold roll-beating of external splines, the characteristics of the deformation zone in cold roll-beating are analysed. The geometric dimensions and position of the deformation zone change with the movement of the roller, the contact arc, and the reduction are very small, and there is an incomplete deformation zone in the initial stage of cold roll-beating. A discrete analytical method for calculating the unit pressure and deformation force is proposed, and the cold roll-beating process is discretized into an infinite number of cold-rolling processes with complex sections. The discrete analytical model of unit pressure and deformation force is established, and the unit pressure value and its distribution characteristics are determined. To verify the discrete analytical model, a finite element model of cold roll-beating is established, and the forming force is calculated. A horizontal milling machine is modified to carry out the cold roll-beating experiment, and the forming force is measured. The predicted results of the discrete analytical model are compared with the simulation and experiment results. The results show that the maximum error of radial force compared with the simulation and experiment results is about 7 % and 4 % respectively, and the variation curve of radial force is basically consistent, but the time of a cold roll-beating process is slightly shorter. The discrete analytical model correctly predicts the magnitude and change process of cold roll-beating forming force.},
	issn = {0039-2480},	pages = {409-421},	doi = {10.5545/sv-jme.2023.616},
	url = {https://www.sv-jme.eu/article/research-on-analytical-method-of-forming-force-of-external-spline-cold-roll-beating/}
}
Ma, Q.,Zhang, X.
2023 June 69. Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 69:9-10
%A Ma, Qun 
%A Zhang, Xiangwei 
%D 2023
%T Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating
%B 2023
%9 discrete analytical method; cold roll-beating; forming force; deformation zone; radial force; 
%! Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating
%K discrete analytical method; cold roll-beating; forming force; deformation zone; radial force; 
%X To determine the force and energy parameters of cold roll-beating of external splines, the characteristics of the deformation zone in cold roll-beating are analysed. The geometric dimensions and position of the deformation zone change with the movement of the roller, the contact arc, and the reduction are very small, and there is an incomplete deformation zone in the initial stage of cold roll-beating. A discrete analytical method for calculating the unit pressure and deformation force is proposed, and the cold roll-beating process is discretized into an infinite number of cold-rolling processes with complex sections. The discrete analytical model of unit pressure and deformation force is established, and the unit pressure value and its distribution characteristics are determined. To verify the discrete analytical model, a finite element model of cold roll-beating is established, and the forming force is calculated. A horizontal milling machine is modified to carry out the cold roll-beating experiment, and the forming force is measured. The predicted results of the discrete analytical model are compared with the simulation and experiment results. The results show that the maximum error of radial force compared with the simulation and experiment results is about 7 % and 4 % respectively, and the variation curve of radial force is basically consistent, but the time of a cold roll-beating process is slightly shorter. The discrete analytical model correctly predicts the magnitude and change process of cold roll-beating forming force.
%U https://www.sv-jme.eu/article/research-on-analytical-method-of-forming-force-of-external-spline-cold-roll-beating/
%0 Journal Article
%R 10.5545/sv-jme.2023.616
%& 409
%P 13
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 69
%N 9-10
%@ 0039-2480
%8 2023-06-12
%7 2023-06-12
Ma, Qun, & Xiangwei  Zhang.
"Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating." Strojniški vestnik - Journal of Mechanical Engineering [Online], 69.9-10 (2023): 409-421. Web.  24 Apr. 2024
TY  - JOUR
AU  - Ma, Qun 
AU  - Zhang, Xiangwei 
PY  - 2023
TI  - Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.616
KW  - discrete analytical method; cold roll-beating; forming force; deformation zone; radial force; 
N2  - To determine the force and energy parameters of cold roll-beating of external splines, the characteristics of the deformation zone in cold roll-beating are analysed. The geometric dimensions and position of the deformation zone change with the movement of the roller, the contact arc, and the reduction are very small, and there is an incomplete deformation zone in the initial stage of cold roll-beating. A discrete analytical method for calculating the unit pressure and deformation force is proposed, and the cold roll-beating process is discretized into an infinite number of cold-rolling processes with complex sections. The discrete analytical model of unit pressure and deformation force is established, and the unit pressure value and its distribution characteristics are determined. To verify the discrete analytical model, a finite element model of cold roll-beating is established, and the forming force is calculated. A horizontal milling machine is modified to carry out the cold roll-beating experiment, and the forming force is measured. The predicted results of the discrete analytical model are compared with the simulation and experiment results. The results show that the maximum error of radial force compared with the simulation and experiment results is about 7 % and 4 % respectively, and the variation curve of radial force is basically consistent, but the time of a cold roll-beating process is slightly shorter. The discrete analytical model correctly predicts the magnitude and change process of cold roll-beating forming force.
UR  - https://www.sv-jme.eu/article/research-on-analytical-method-of-forming-force-of-external-spline-cold-roll-beating/
@article{{sv-jme}{sv-jme.2023.616},
	author = {Ma, Q., Zhang, X.},
	title = {Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {69},
	number = {9-10},
	year = {2023},
	doi = {10.5545/sv-jme.2023.616},
	url = {https://www.sv-jme.eu/article/research-on-analytical-method-of-forming-force-of-external-spline-cold-roll-beating/}
}
TY  - JOUR
AU  - Ma, Qun 
AU  - Zhang, Xiangwei 
PY  - 2023/06/12
TI  - Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 69, No 9-10 (2023): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2023.616
KW  - discrete analytical method, cold roll-beating, forming force, deformation zone, radial force, 
N2  - To determine the force and energy parameters of cold roll-beating of external splines, the characteristics of the deformation zone in cold roll-beating are analysed. The geometric dimensions and position of the deformation zone change with the movement of the roller, the contact arc, and the reduction are very small, and there is an incomplete deformation zone in the initial stage of cold roll-beating. A discrete analytical method for calculating the unit pressure and deformation force is proposed, and the cold roll-beating process is discretized into an infinite number of cold-rolling processes with complex sections. The discrete analytical model of unit pressure and deformation force is established, and the unit pressure value and its distribution characteristics are determined. To verify the discrete analytical model, a finite element model of cold roll-beating is established, and the forming force is calculated. A horizontal milling machine is modified to carry out the cold roll-beating experiment, and the forming force is measured. The predicted results of the discrete analytical model are compared with the simulation and experiment results. The results show that the maximum error of radial force compared with the simulation and experiment results is about 7 % and 4 % respectively, and the variation curve of radial force is basically consistent, but the time of a cold roll-beating process is slightly shorter. The discrete analytical model correctly predicts the magnitude and change process of cold roll-beating forming force.
UR  - https://www.sv-jme.eu/article/research-on-analytical-method-of-forming-force-of-external-spline-cold-roll-beating/
Ma, Qun, AND Zhang, Xiangwei.
"Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 69 Number 9-10 (12 June 2023)

Authors

Affiliations

  • Xi'an Technological University, School of Ordnance Science and Technology, China 1

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 69(2023)9-10, 409-421
© The Authors 2023. CC BY-NC 4.0 Int.

https://doi.org/10.5545/sv-jme.2023.616

To determine the force and energy parameters of cold roll-beating of external splines, the characteristics of the deformation zone in cold roll-beating are analysed. The geometric dimensions and position of the deformation zone change with the movement of the roller, the contact arc, and the reduction are very small, and there is an incomplete deformation zone in the initial stage of cold roll-beating. A discrete analytical method for calculating the unit pressure and deformation force is proposed, and the cold roll-beating process is discretized into an infinite number of cold-rolling processes with complex sections. The discrete analytical model of unit pressure and deformation force is established, and the unit pressure value and its distribution characteristics are determined. To verify the discrete analytical model, a finite element model of cold roll-beating is established, and the forming force is calculated. A horizontal milling machine is modified to carry out the cold roll-beating experiment, and the forming force is measured. The predicted results of the discrete analytical model are compared with the simulation and experiment results. The results show that the maximum error of radial force compared with the simulation and experiment results is about 7 % and 4 % respectively, and the variation curve of radial force is basically consistent, but the time of a cold roll-beating process is slightly shorter. The discrete analytical model correctly predicts the magnitude and change process of cold roll-beating forming force.

discrete analytical method; cold roll-beating; forming force; deformation zone; radial force;