Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo

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JI, Shijun ;YU, Huijuan ;ZHAO, Ji ;LIU, Xiaolong ;ZHAO, Mingxu .
Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo. 
Strojniški vestnik - Journal of Mechanical Engineering, [S.l.], v. 62, n.4, p. 213-219, june 2018. 
ISSN 0039-2480.
Available at: <https://www.sv-jme.eu/article/ultra-precision-machining-of-a-large-amplitude-sinusoidal-ring-surface-based-on-a-slow-tool-servo/>. Date accessed: 17 sep. 2021. 
doi:http://dx.doi.org/10.5545/sv-jme.2015.2528.
Ji, S., Yu, H., Zhao, J., Liu, X., & Zhao, M.
(2016).
Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo.
Strojniški vestnik - Journal of Mechanical Engineering, 62(4), 213-219.
doi:http://dx.doi.org/10.5545/sv-jme.2015.2528
@article{sv-jmesv-jme.2015.2528,
	author = {Shijun  Ji and Huijuan  Yu and Ji  Zhao and Xiaolong  Liu and Mingxu  Zhao},
	title = {Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {62},
	number = {4},
	year = {2016},
	keywords = {sinusoidal ring surface; STS; kinematic characteristic; ultra-precision machining},
	abstract = {A sinusoidal ring surface with a large size, amplitudes in the macro-level, sub-micrometre form accuracy and nanometre surface roughness plays an important role in modern optical systems and precision calibration, but it is difficult to fabricate with traditional cutting methods. A sinusoidal ring surface with a submillimetre amplitude, machined using a slow tool servo (STS) assisted by single-point diamond turning (SPDT) is presented in this paper. The kinematic characteristic of machine axes is analysed to assess the feasibility of the turning process. The tool path generation, tool geometry optimization, and tool radius compensation are investigated for fabrication of the desired surface. A fabricating experiment of a 0.4 mm amplitude sinusoidal ring surface is performed, and the surface profile is measured with a Talysurf PGI 1240, a measurement system for the small to medium sized aspheric optics. After dealing with original measured curves, a form accuracy 0.274 μm in peak-to-valley error (PV) and surface roughness 7.5 nm in Ra are obtained for the machined surface, and it can be seen that STS can be used for machining of a large amplitude sinusoidal ring surface.},
	issn = {0039-2480},	pages = {213-219},	doi = {10.5545/sv-jme.2015.2528},
	url = {https://www.sv-jme.eu/article/ultra-precision-machining-of-a-large-amplitude-sinusoidal-ring-surface-based-on-a-slow-tool-servo/}
}
Ji, S.,Yu, H.,Zhao, J.,Liu, X.,Zhao, M.
2016 June 62. Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo. Strojniški vestnik - Journal of Mechanical Engineering. [Online] 62:4
%A Ji, Shijun 
%A Yu, Huijuan 
%A Zhao, Ji 
%A Liu, Xiaolong 
%A Zhao, Mingxu 
%D 2016
%T Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo
%B 2016
%9 sinusoidal ring surface; STS; kinematic characteristic; ultra-precision machining
%! Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo
%K sinusoidal ring surface; STS; kinematic characteristic; ultra-precision machining
%X A sinusoidal ring surface with a large size, amplitudes in the macro-level, sub-micrometre form accuracy and nanometre surface roughness plays an important role in modern optical systems and precision calibration, but it is difficult to fabricate with traditional cutting methods. A sinusoidal ring surface with a submillimetre amplitude, machined using a slow tool servo (STS) assisted by single-point diamond turning (SPDT) is presented in this paper. The kinematic characteristic of machine axes is analysed to assess the feasibility of the turning process. The tool path generation, tool geometry optimization, and tool radius compensation are investigated for fabrication of the desired surface. A fabricating experiment of a 0.4 mm amplitude sinusoidal ring surface is performed, and the surface profile is measured with a Talysurf PGI 1240, a measurement system for the small to medium sized aspheric optics. After dealing with original measured curves, a form accuracy 0.274 μm in peak-to-valley error (PV) and surface roughness 7.5 nm in Ra are obtained for the machined surface, and it can be seen that STS can be used for machining of a large amplitude sinusoidal ring surface.
%U https://www.sv-jme.eu/article/ultra-precision-machining-of-a-large-amplitude-sinusoidal-ring-surface-based-on-a-slow-tool-servo/
%0 Journal Article
%R 10.5545/sv-jme.2015.2528
%& 213
%P 7
%J Strojniški vestnik - Journal of Mechanical Engineering
%V 62
%N 4
%@ 0039-2480
%8 2018-06-27
%7 2018-06-27
Ji, Shijun, Huijuan  Yu, Ji  Zhao, Xiaolong  Liu, & Mingxu  Zhao.
"Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo." Strojniški vestnik - Journal of Mechanical Engineering [Online], 62.4 (2016): 213-219. Web.  17 Sep. 2021
TY  - JOUR
AU  - Ji, Shijun 
AU  - Yu, Huijuan 
AU  - Zhao, Ji 
AU  - Liu, Xiaolong 
AU  - Zhao, Mingxu 
PY  - 2016
TI  - Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo
JF  - Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2015.2528
KW  - sinusoidal ring surface; STS; kinematic characteristic; ultra-precision machining
N2  - A sinusoidal ring surface with a large size, amplitudes in the macro-level, sub-micrometre form accuracy and nanometre surface roughness plays an important role in modern optical systems and precision calibration, but it is difficult to fabricate with traditional cutting methods. A sinusoidal ring surface with a submillimetre amplitude, machined using a slow tool servo (STS) assisted by single-point diamond turning (SPDT) is presented in this paper. The kinematic characteristic of machine axes is analysed to assess the feasibility of the turning process. The tool path generation, tool geometry optimization, and tool radius compensation are investigated for fabrication of the desired surface. A fabricating experiment of a 0.4 mm amplitude sinusoidal ring surface is performed, and the surface profile is measured with a Talysurf PGI 1240, a measurement system for the small to medium sized aspheric optics. After dealing with original measured curves, a form accuracy 0.274 μm in peak-to-valley error (PV) and surface roughness 7.5 nm in Ra are obtained for the machined surface, and it can be seen that STS can be used for machining of a large amplitude sinusoidal ring surface.
UR  - https://www.sv-jme.eu/article/ultra-precision-machining-of-a-large-amplitude-sinusoidal-ring-surface-based-on-a-slow-tool-servo/
@article{{sv-jme}{sv-jme.2015.2528},
	author = {Ji, S., Yu, H., Zhao, J., Liu, X., Zhao, M.},
	title = {Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo},
	journal = {Strojniški vestnik - Journal of Mechanical Engineering},
	volume = {62},
	number = {4},
	year = {2016},
	doi = {10.5545/sv-jme.2015.2528},
	url = {https://www.sv-jme.eu/article/ultra-precision-machining-of-a-large-amplitude-sinusoidal-ring-surface-based-on-a-slow-tool-servo/}
}
TY  - JOUR
AU  - Ji, Shijun 
AU  - Yu, Huijuan 
AU  - Zhao, Ji 
AU  - Liu, Xiaolong 
AU  - Zhao, Mingxu 
PY  - 2018/06/27
TI  - Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo
JF  - Strojniški vestnik - Journal of Mechanical Engineering; Vol 62, No 4 (2016): Strojniški vestnik - Journal of Mechanical Engineering
DO  - 10.5545/sv-jme.2015.2528
KW  - sinusoidal ring surface, STS, kinematic characteristic, ultra-precision machining
N2  - A sinusoidal ring surface with a large size, amplitudes in the macro-level, sub-micrometre form accuracy and nanometre surface roughness plays an important role in modern optical systems and precision calibration, but it is difficult to fabricate with traditional cutting methods. A sinusoidal ring surface with a submillimetre amplitude, machined using a slow tool servo (STS) assisted by single-point diamond turning (SPDT) is presented in this paper. The kinematic characteristic of machine axes is analysed to assess the feasibility of the turning process. The tool path generation, tool geometry optimization, and tool radius compensation are investigated for fabrication of the desired surface. A fabricating experiment of a 0.4 mm amplitude sinusoidal ring surface is performed, and the surface profile is measured with a Talysurf PGI 1240, a measurement system for the small to medium sized aspheric optics. After dealing with original measured curves, a form accuracy 0.274 μm in peak-to-valley error (PV) and surface roughness 7.5 nm in Ra are obtained for the machined surface, and it can be seen that STS can be used for machining of a large amplitude sinusoidal ring surface.
UR  - https://www.sv-jme.eu/article/ultra-precision-machining-of-a-large-amplitude-sinusoidal-ring-surface-based-on-a-slow-tool-servo/
Ji, Shijun, Yu, Huijuan, Zhao, Ji, Liu, Xiaolong, AND Zhao, Mingxu.
"Ultra-Precision Machining of a Large Amplitude Sinusoidal Ring Surface Based on a Slow Tool Servo" Strojniški vestnik - Journal of Mechanical Engineering [Online], Volume 62 Number 4 (27 June 2018)

Authors

Affiliations

  • Jilin University, School of Mechanical Science and Engineering, China 1

Paper's information

Strojniški vestnik - Journal of Mechanical Engineering 62(2016)4, 213-219

https://doi.org/10.5545/sv-jme.2015.2528

A sinusoidal ring surface with a large size, amplitudes in the macro-level, sub-micrometre form accuracy and nanometre surface roughness plays an important role in modern optical systems and precision calibration, but it is difficult to fabricate with traditional cutting methods. A sinusoidal ring surface with a submillimetre amplitude, machined using a slow tool servo (STS) assisted by single-point diamond turning (SPDT) is presented in this paper. The kinematic characteristic of machine axes is analysed to assess the feasibility of the turning process. The tool path generation, tool geometry optimization, and tool radius compensation are investigated for fabrication of the desired surface. A fabricating experiment of a 0.4 mm amplitude sinusoidal ring surface is performed, and the surface profile is measured with a Talysurf PGI 1240, a measurement system for the small to medium sized aspheric optics. After dealing with original measured curves, a form accuracy 0.274 μm in peak-to-valley error (PV) and surface roughness 7.5 nm in Ra are obtained for the machined surface, and it can be seen that STS can be used for machining of a large amplitude sinusoidal ring surface.

sinusoidal ring surface; STS; kinematic characteristic; ultra-precision machining